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SSE first build, caps and other questions.

If his 423 volt ac readings are accurate at pins 4 and 6 of the rectifier, and if that rectifier is a 5AR4, I would expect around 533 volts DC with a reasonable load. Unloaded would be higher. That voltage would quickly pop a 450 volt cap.

I don't see how he could have 1.2kV anywhere, but if it is, as I noted, it is extremely lethal.

Win W5JAG
 
Lee's SSE Pictures

Here are the pics. I had to reduce them in size.
 

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I'm guessing you do not have a replacement C2 handy?

You could try this - remove the blown C2. Remove C1, assuming it is still good, and install it in C2 position. This will temporarily change the normal CLC supply to an LC supply, and your voltages should come down considerably, and should be within the DC range of your meter, and maybe some better measurements can be taken.

Win W5JAG
 
The 3 position terminal T1 near the rectifier tube you need to have the 2 red leads from the xformer on either end and the red/yellow CT wire in the middle.

The other 2 terminal T1 pads are for an Aux capacitor. I think you have your xformer hooked up wrong.
 
Would that lower the voltage at tube heaters? I'm not understanding why those voltages were other than 5 or 6.3 volts.

Yes and no.

The heater on the 5AR4 has AC and DC on it - AC is 5 volt filament voltage; DC is rectified output voltage.

The other heaters have an elevating DC voltage applied to them. That is the purpose of R3, R4, and C3.

The AC readings will not change. The DC readings will go down.

Win W5JAG
 
The 3 position terminal T1 near the rectifier tube you need to have the 2 red leads from the xformer on either end and the red/yellow CT wire in the middle.

The other 2 terminal T1 pads are for an Aux capacitor. I think you have your xformer hooked up wrong.

I'm not following - it looks OK to me - he has the two high voltage windings at the rectifier, and the ct to the ground pad. That's how I do it.

I'm not sure about the soldering - I tend to use more, if some of these holes need solder to plate through to one side from the other, there could be some problems.

Win W5JAG
 
I don't think that anything should be connected to that centre terminal on T1 red. It's to keep the 2 high voltages separate, the ct should be connected to the T1 res/yellow 2 terminal connector above along with the negative of the aux cap or . The transformer wiring looks ok to me.