Rubicon 1002 thermal runaway

Hopefully it's just an adjustment that needs to be made and no components need to be changed.

Doesn't everyone with a 502,702,1002 have this problem? I can imagine this bias setting being wrong right from the assembly line if we all have the same problem.
After straightening out mine, It runs cool to a little warm, even after a good subwoofer pounding session.
 
That's what we need to know, the problem and what was the solution.

And who can I trust to send these gems to because neither have a scratch on them.

The bigger question is where was the bias when you first checked it? Was it above 1.5?
 
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I meant what brand were the originals factory installed.

I may send it to Shawn king to look things over.

It's a class A/B amp and I'm not optimistic about being able to get it to run cooler.

Since it's 25 years old though, thought it would be good to check/replace caps.
 
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Perry is holding out on me. Maybe I should send my amp to him to try and get it running cooler and draw less current.

When I pull the amp from vehicle I may take off the bottom and see what caps they used, I'm guessing all builds used the same.

Seems fitting to replace caps with Rubycons, since it's a Rubicon amp.
 
If I remember correctly, a guy that worked at Soundstream told me to check for current hogs... He said to check the voltage across each pair of emitter resistors, the voltage should be equal. If not, check the individual emitter resistors to see witch transistor is pulling too much current. try to get the final output trans to be fairly equal.
 

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Yeah, the builders were supposed to remove any hogs and replace them. Apparently they skipped those steps, because the reviews on this amp all say the same. It runs too hot and draws gobs o current.

I will re-read your repair thread.

You said some chips were running hotter than others, but I may be mistaken, it sounds like you just replaced everything because you had NOS parts anyway.

My PPi art series A600.2 ran cool and it barely had heatsink.
 
I was nervous booting the amp up the first time because it sat NIB for 20+ years so I pre-charged the caps with a 12 volt test light inline with the power wire before connecting.

I don't think it reformed the caps but it helps bring them up slowly, couldn't hurt I guess so I made a habit of doing that. Also doing that when you finally connect the amp to power you don't get that big spark.
 
What do you think of bringing the caps up slowly with a resistor or test light? A best practice or not necessary even with older caps that have sat unused? I figured it can't hurt and think if I didn't I could have popped a cap right then and there.
 
Agree... Do you have any Front End Boards? If not, I may have a couple NOS. Let me know.
This is what a tech wrote me from SS...
To check the bias for each output pair, measure the voltage from emitter pin (TIP102) to emitter pin (TIP107) for that pair. NOT across just one resistor. You want to measure across BOTH emitter resistors. See attached. Also, double check the pretest and final test docs for correct voltage range. If you find a pair that is higher than the rest, then measure across each emitter resistor to find the current hog and replace that device. The one with the higher voltage is the current hog. Also, check the emitter resistors too. They can open up on you.
 

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