rockford fosgate t15002 amp troubles

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yeah this insulator only holds 2 output fets, probably making it even harder to find.

i just cannot believe the condition this amp is in. the b+ terminal was basically falling out. two of the blade connectors for the jumper wires to connect the v+, v-, and ground, were so loose i could pull them out of the board with my fingers.

i bought this amp and used it all of 2 days before it took a dive, was subjected to under voltage. The under voltage was probably due to the b+ terminal starving the amp of power and the bad connections to the output side from the jumper wire blades.

i have fixed all the loose connections since, and hope things go better when my amp is 100% fixed. i kind of have a new appreciation for "taking care" of an amplifier as i see the time and money it takes to fix one.
 
You'll need to order a substitute bias transistor. The 512-KSC945CGTA from Mouser should work. Order a few extras.

If you don't have any heatsink compound, order some when you order the transistors.

I believe that there are other problems causing it to blow a 15 amp fuse but I can't think of any other tests that you could do to determine where the problem is. If I'm not mistaken, you stated that it didn't blow instantly when powering up the amp. This would seem to indicate that the excessive current draw is constant. The fact that the heatsink on the power supply go to 100° at idle is also an indication that there is a problem.
 
the 15 amp fuse blows as soon as remote voltage is applied. i can try another time to confirm.
i have heat sink compound but may order more if mousers price is good.

so i don't have to make multiple orders from mouser, what should i do about the thermistor? can i replace with a thermistor that can fit whee the jumpers r now?

i notice on the jumpers that r desoldered on the mesha containing te thermistor, there is a white layer on the contacts(maybe the seperation between mesha and solder pad, and on back of jumper legs a small layer appearing to look like the solder pad.
 
alright using a jumper wire across fusible link worked, removing it after amp has powered up.

also i have a VERY VERY faint protect light. dunno what it is, but amp is working, so i don't think it in protect.
its the orange light in the photo
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If the solder pads have been damaged as they were on the other MEHSA insulator, you could use a leaded/through-hole type thermistor. Measure the resistance across the thermistor when the amp is at ~70° F. Order an NTC thermistor with that resistance value. You'll remove the jumper completely and solder the thermistor's leads in the outer through-holes.

For this and the bias transistor, you'll apply a generous amount of heatsink compound between the component and the MEHSA insulator and use the fiberglass piece to hold them tightly against the insulator. You'll need to ensure that the leads of either component do NOT contact the insulator.
 
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