Rawson Repair Reflections

Here is a F5 rebuild on the bench. It has the usual poor quality power supply and missing ground. And it had NO FUSE!!!!!! That’s a first for me to see. That’s getting fixed! The pots on the amp boards are also getting upgraded. More pix when this one is done.
 

Attachments

  • C1D54A6B-FF5F-4EAC-A76B-3EF4452BD7F3.jpg
    C1D54A6B-FF5F-4EAC-A76B-3EF4452BD7F3.jpg
    908.3 KB · Views: 302
  • B94073C0-B2E0-4B23-8AB0-EAA510C76868.jpg
    B94073C0-B2E0-4B23-8AB0-EAA510C76868.jpg
    851.4 KB · Views: 269
  • 795CBE50-808B-46E3-92C4-54EA14246101.jpg
    795CBE50-808B-46E3-92C4-54EA14246101.jpg
    1,018.4 KB · Views: 255
  • 9D64950B-B411-4CF3-BA9F-8D53FAA6B93F.jpg
    9D64950B-B411-4CF3-BA9F-8D53FAA6B93F.jpg
    821.2 KB · Views: 262
  • 50E31F8D-68A8-487F-98FF-E28731E04DA4.jpg
    50E31F8D-68A8-487F-98FF-E28731E04DA4.jpg
    1 MB · Views: 255
But there is a huge copper ground plane. I would also locate the ground connection point at the clean filtered end of the board.

It's so unfortunate that many people bought these amps thinking that they were getting a well built and safe product.
 
Hi rhthatcher,

in the second pic of post #81 I see that you are also using the little Radioshack desoldering iron with the rubber vacuum pump !
I really like these a lot, very simple and effective, have worn out several tips on mine ... 😀
Did use them always, before I gifted myself one of the Chinese desoldering stations with built-in vacuum pump 🙂

I think these Radioshack desoldering irons did offer the best price-performance ratio. Did bring a spare one with me from a trip to the U.S. years ago, but haven't seen them since I haven't seen a Radioshack anymore ...
- Actually, the search engine shows that you can get them from Radioshack online still ! 🙂


Regards, Claas
 
Hi rhthatcher,

in the second pic of post #81 I see that you are also using the little Radioshack desoldering iron with the rubber vacuum pump !
I really like these a lot, very simple and effective, have worn out several tips on mine ... 😀
Did use them always, before I gifted myself one of the Chinese desoldering stations with built-in vacuum pump 🙂

My radio shack desoldering iron is 20+ years old. It has a lot of miles on the odometer now.

It is simple and effective, but it takes practice! It’s one of my least favorite tools, but maybe it’s just that desoldering is not not very fun. I mentally create a list of all desoldering work that needs to be done and try to knock it all out in one go.

Do you have a link to the one you’re using? Or a similar style? A better desoldering tool could be a good upgrade to my bench. And maybe I’ll ask Santa to put one under the tree…
 
I have this station:

140W Desoldering Station Iron Gun 230V Vakuum Profi Abzieher ESD | eBay

Paid something like 90 UK pounds for it in 2018. Works very well, but with lead-free / silver solder it comes to its limits. Have to set it to 480 degrees Celsius, then it works well also for this high-melting solder.

There are a number of similar items around, for example:
De-LEAD FREE DESOLDERING STATION with LCD Panel zd-8915 Grey 220v Euro Plug | eBay

Actually, two different versions exist. One is often called ZD-8915 or ZD-8917, the other one ZD-915, ZD-917, or ZD-987.
The difference is significant, because the two versions seem to have two slightly different hand pieces (one is called -552, the other -553), and these use two different, not compatible tip versions.

There are probably variants of these designs from U.S. sellers as well.


Regards, Claas
 
Those Taiwainese Radio Shack desoldering irons with a hand pump are still available from Amazon for about $25, but the 2-prong plug on them is not polarized, so get that sorted before using, as one prong is connected to the metal body. I discovered this suddenly in a flash (solder acts like fuse wire), and then bought a pack of polarized plugs. But just weeks after making it safe again with a proper plug, it stopped working! So I'm using a slightly different type now, the Tenma brand with a vacuum plunger.
I use a dimmer to adjust the temperature on both of these types, as they're way too hot.

https://smile.amazon.com/dp/B00068I...id=3M1MPYQUVYKXP&ref_=lv_ov_lig_dp_it_im&th=1

https://smile.amazon.com/dp/B008DJR...olid=3M1MPYQUVYKXP&psc=1&ref_=lv_ov_lig_dp_it
 
F5 is fired up for setting current and offset. Sound on the bench speakers is quite nice! This will get cooked a few hours tomorrow, readjusted, and then some burn in time it before returns to its owner.
 

Attachments

  • 2BEBBEFE-A10D-4FB6-ADF7-83364F8D0B2F.jpg
    2BEBBEFE-A10D-4FB6-ADF7-83364F8D0B2F.jpg
    1 MB · Views: 410
  • 53BFA50B-174A-4F78-8967-39EC9EC7D894.jpg
    53BFA50B-174A-4F78-8967-39EC9EC7D894.jpg
    1 MB · Views: 395
Adding in a few pics of the Aleph 2 Monos that I updated from an earlier R**** build. Randy set up the Aleph 2 FE boards and daughter boards which sound great and power some vintage ADS 910s easily.

Adding a few of the before and after pics...

As always, thanks to Papa for his skill and generosity! And thanks to Randy for his support and expertise in all things R****!
 

Attachments

  • IMG-3919.jpg
    IMG-3919.jpg
    1,018.2 KB · Views: 336
  • IMG-3920.jpg
    IMG-3920.jpg
    917.6 KB · Views: 335
  • IMG-3921.jpg
    IMG-3921.jpg
    1,012.3 KB · Views: 322
  • IMG-3925.jpg
    IMG-3925.jpg
    987.3 KB · Views: 171
  • IMG-3936.jpg
    IMG-3936.jpg
    1,021.8 KB · Views: 182
  • IMG-3941.jpg
    IMG-3941.jpg
    1,012.3 KB · Views: 183
  • IMG-3942.jpg
    IMG-3942.jpg
    756.4 KB · Views: 168
  • IMG-3972.jpg
    IMG-3972.jpg
    1 MB · Views: 190
Testing the Ground PCB

So I got a few of the special "Ground PCBs" that rhthatcher made. (Many thanks again, Randy !)

These normally provide a grounding path between Signal (Audio) Ground and Chassis Ground, but with some resistance in between in order to prevent ground loops.

The second task of the connection between Audio Ground and Chassis Ground is to prevent the Audio Ground sitting at a large fault potential in case rail voltage or even wall AC voltage somehow gets connected to Audio Ground. For this, the connection between Audio Ground and Chassis Ground has to be able to carry a large fault current, which then gets directed from Chassis Ground to PE, tripping the house circuit breaker for that wall AC line. That's one of the reasons why we connect the PE tab from the IEC inlet directly to chassis immediately after the inlet.

The element carrying the fault current between Audio Ground and Chassis Ground in this case is a 35A bridge rectifier - the Ground PCB attaches to that and provides some convenient connection points. In nomral conditions (no fault), the bridge rectifier "isolates" Audio Ground from Chassis Ground by one or two diode drops, depending on connections. The ground-loop-breaking path between Audio Ground and Chassis Ground is provided by a thermistor (CL60 has 15R cold) or a resistor (typically something like 10R-22R). In a fault case, the potential difference is higher than the diode drop, the diodes in the bridge rectifier connect, and the fault current can flow.

The Ground PCB I got has 1 oz copper layer (35 um), and I wasn't sure if the PCB could carry a large fault current. So, I decided to build a little test rig - see photo. Turning the switch to "on" connects Hot to Neutral of a wall AC connection, simulating a fault current by providing a direct short at 230V AC.

No problem, no drama - shorting the AC did not elicit any reactions at the PCB, just the circuit breaker tripped. This is for 16A at 230V line voltage, and the PCB and rectifier carried the full current to trip the breaker; no ground fault protector involved that might have tripped at a much lower current.

Conclusion: This Ground PCB works perfectly for its intended purpose, including carrying the large fault current "in case" 😀


Regards, Claas
 

Attachments

  • Ground PCB.jpg
    Ground PCB.jpg
    102.5 KB · Views: 175
  • Testing Ground PCB Fault Current.jpg
    Testing Ground PCB Fault Current.jpg
    187.5 KB · Views: 172
Good question. I looked at hi fi shark for "Rawson" and see 74 old listings. I imagine that's only a portion of them. About a dozen have come across my bench over the past 2 years. I've seen: Aleph J, Mini J, F5, F2J, F3, Gainclone, and now Aleph 5. They all have the same grounding and PSU issues.

At some point I'm planning to put an ad up somewhere to fix these. Bare minimum is total power supply revamp. Even if the request is to fix something broken, the mains wiring, grounding, and PSU PCB will need to be upgraded if it's coming across my bench. Audio related upgrades optional (caps, etc.)

Randy,
I am pretty sure the F3 you bought from me was originally advertised by Tim on Audiogon back in the day.