Poor man's Behringer HA8000 (8 headphones amps in parallel)

You're right that it's even simpler with all the gain in the first stage, I just thought that it's easier to fine-tune the gain to taste by changing the feedback on the second stage, but since it's all about making it as simple as possible, this is hard to beat:

Brazuca2.png
 
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To make it even simpler, only 1 X 5532 is needed for the gain stage, it will "see" only 1K loading at its output with 10X 10K vol. pots in parallel, still well above its 600 Ohms limit. Infact I would use single 4556 for the gain stage too, considering its 100KHz BW limit, so less prone to oscillations.
 
When no plug is inserted everything is grounded. Is this correct?
That is OK for the input, but do not short the H.P output to GND.
You're right that it's even simpler with all the gain in the first stage,
It certainly simplifies the circuit and has an advantage in S/N. However, we do not know how much output the Behringer XR18 has in actual use, but the specifications say MAX +16dBu (4.9Vrms). If increase the gain in the first stage and distort it, will not be able to recover by turning down the volume pot. I think need to carefully distribute the gain between the first stage and the H.P. amplifier section here (especially if follow availlyrics' suggestion and lower the power supply voltage for the entire circuit).
 
Yes, that's something to watch out for. Standard procedure is to run a test to see what the maximum level without distortion is and then give yourself a healthy margin when setting up the mixes for the aux outputs. If the mixer software allows it (most do), you can also put limiters on those mix buses for extra safety.
 
Interesting project. :up: I have an AKG HP4E headphone amp that has 4 stereo outputs, each switchable to either A or B input. The amp runs off a small 12V wall wart power supply. I have never opened it to see what's in it.
 
Hello brazuka_nz,
welcome to the Forum and a happy new year 🙂

You can connect the second opamp of the NE5532 with a simple buffer. This is cheap and delivers very good values.
This is what the circuit could look like. If anyone has any suggestions for improvement...

Pat
 

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All of them except for the supply. If you start with a layout like this:

Brazuca.png


Then you can put one channel at the top and the other at the bottom of the PCB (connectors and pots facing left, as you have drawn it). Passing the supply traces between the opamp legs as shown gives you easy access to all the signal pins on either side of the opamps. Those extra ground traces out of the supply header is where you would connect to the audio grounds of each channel.
 
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I haven't checked all the traces but, as a general observation, you have plenty of room to make the PCB much narrower by bringing the opamps closer together and moving components to all that empty space behind the top and bottom connectors. It's not so much a matter of PCB waste or aesthetics (you may not care about either) as of keeping the traces as short as possible, reducing parasitics and the chance of picking up noise.

Also it looks like even a small knob on those pots may block the connectors. Figure out which size knob you want to use, bear in mind that jack plugs can be quite thick and then space the connectors and pots accordingly.
 
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