Pioneer SX-1080, after re-cap problem w. center voltage & idle current

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Setback

Well, suffered another setback 😡

I took out the big heatsink, and the 22mF caps and inspected both power amps visually, which revealed a couple of burnt resistors:

Left ch R15 (150/½W) looked busted, and it was. I only have ordinary carbon type replacement so that was what I used.

Right ch power amp Visual inspection:
R14, R15 (150/½W) looks busted.
R14 was dead, replaced with carbon type
R15 was OK, put back in.


NOTE: Left ch was the GOOD one!?

HTML:
Left ch voltages:
-----------------
Pin readings
1	-62.2	(-60)
4	+23	(+23)
5	-23	(-23)
8	+62	(+60)
12	+40	(+62)*	pin 7 on PSU
22	-40.7	(-62)*	pin 8 on PSU

Did a complete power check on the power supply:

HTML:
Power supply problems again :-(
-----------------------------------
Pin:
5	AC 45.9
6	AC 45.9
7	+41.0	(+62)*
8	-41.1	(-62)*
16	+13	(+13)
18	+13.0	(+7.5)?
19	+83.0	(+76)
20	+34.8	(+33)
22	+61.9	(+60)
23	+23.2	(+23)
27	-62.3	(-60)
28	-13.5	(-13)

Q1e	+61.8	(+60.0)	pin 22
Q1b	+62.2	(+60.6)	Q2c
Q1c	+83.6	R3?	       

Q2e	+14.1	(+14.2)	
Q2b	+14.6	(+14.8)
Q2c	+62.3	(+60.6)       

Q3e	-13.4	(-13.0)
Q3b	-14.0	(-13.6)
Q3c	-63.1	?

Q4e	-62.4	(-60)	
Q4b	-63.1	?
Q4c	-84.8	?       

Q5e	+13.0	(+13.0)	
Q5b	+13.7	(+13.6)
Q5c	+26.2	?	(=Q6c)       

Q6e	+13.6	(+13.6)	
Q6b	+14.2	?
Q6c	+26.2	?	(=Q5c)
All values except pin 7 & 8 look good.

After this I did a complete check on all transistors on both amps for comparison, and the result is listed here:
(also attached in a zipped spreadsheet 'AWH-071-readings.zip')
HTML:
AWH-071	Left	Right	Spec	
q1 b r33 side	0,00	0,00	0,00	
q1 c r7 side	-60,60	-60,80	-60,00?	
q1 e (r6)	0,60	0,56	0,60	
q1 c r8 side	-60,70	-60,60	-58,20	
q1 b r22 side	0,00	0,00	?	
				
q2 e	-0,56	-0,53		
q2 b	0,00	0,00		
q2 c	62,10	62,00	60,00	
q2 b-e	0,58	0,57		
				
q3 e	-61,41	-61,30		
q3 b	-60,71	-61,00	-58,20	
q3 c	-1,50	-58,80		
q3 b-e	0,64	0,67		
				
q4 e	-61,36	-61,90		
q4 b	-60,50	-61,90	-58,20	
q4 c	+12->+2.0	-0,7 - -0,8		
q4 b-e	0,63	0,67		
				
q5 e	61,20	-54,00		right is fluctuating
q5 b	60,60	-55,50		
q5 c	0,67	-54,90	1,20	
q5 b-e	-0,62	-0,57		
				
q6 e	0,32	-55,60		
q6 b	0,67	-55,10		
q6 c	43,30	40,80		
q6 b-e	0,55	0,56		
				
q7 e	0,20	-58,10		
q7 b	-0,15	-58,80		
q7 c	-44,00	-58,40		
q7 b-e	-0,58	-0,68		
				
q8 e	0,02	-22,30		
q8 b	0,00	-24,20		
q8 c	12,80	13,00		
q8 b-e	-0,01	-1,88

I also note that the permanent signal on the right ch now is gone.

I've ordered a batch of resistors that are listed with wattage to replace those needed, and for spare stock.

But now I assume that the main issue is to get the power supply (pin 7,8) up to specs again? From what I can figure from the schematic it looks like the D5 rectifier bridge (KBPC10-02) plays a central role?

If I should try to deduct anything from this, I would guess, that the attempt to adjust center voltage caused an error in the power supply, as I believe was what happened when I did that (adjust center voltage) a couple of months ago.😕
 

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Back again

Hi :wave2:

Well, it took a little longer than I expected, and after I suffered a another setback with a damaged power supply I really lost motivation, but after I have been working on it I now have good readings on the PSU. 🙂

The problem is now the power amps - most readings are fine, but I am unable to adjust idle current :worried: - there is no change in the voltage readings whatsoever when I turn the VR1 pots, on either channel.

If your'e still around, Valery, I would really appreciate, if you could give some more advice.

BR
Ole
 
So glad you responded 🙂

I have a bunch of readings for trans on both channels, but here is q6b/q7b:

HTML:
         	Left	Right	Spec
----------------------------------------
q6 b		 0,9	 0,5	1,2	(=q5c)
q7 b		 0,8	 0,39	?

Q4c is also giving some strange readings:

HTML:
         	Left	Right	Spec
----------------------------------------
q4 e		-61,36	-61,1	?
q4 b		-60,50	-61,90	-58,20


	     start at -> fades to
q4 c-left	+11,5 -> +7,1	+3,0	
q4 c-right	+ 5,5 -> +4,5	+3,0

It'll just be a short while R9, R11 & R12 - stay tuned 😉
 
Phew - I did a un-called for discharge when I made left ch. pin 12 touch ground - I hope this isn't a serious slip? Power WAS off! and things seem normal.

HTML:
		Left	Right	Spec
----------------------------------------
R9		 0,79	0,83	0,9
R11		 1,09	1,11	1,2
R12		 0,82	0,88	0,9
 
Oops 🙂 Sorry, it was pretty late here and after a long day of constant skydiving I got "switched off" 😉

OK, right channel is a bit closer to "as designed" parameters than the left one, but nothing "criminal" in both of them so far.
Now what we need to check - if you put the V-meter between collectors of Q5 and Q3 (points with 1.2V and -1.2V readings on the schematic), you should see the V changing when you rotate VR1. What are the limits of that change (min V / max V between those points)?
I assume, it is a safe test as you cannot bias the output devices properly. I normal conditions, rotating VR1 to the higher bias may result in rather high current through the output devices - just be careful.

Ah, yes - after measurements, better leave the pot in a "lower bias" position.
 
Crashed myself, shortly after last post 😉

OK, here are some numbers:

HTML:
q3c-q5c	left	2,64 - 2,18V (Min. resist - max resistance) 
q3c-q5c	right	2,71 - 2,18V (Min. resist - max resistance)

, and I left the pots at minimum resistance, where they have been during tests, but I'm not sure if this is what you ask for, rather than minimum voltage?
 
OK, minimum voltage, that is (of course).

HTML:
Left
--------------------------------
15-20	1,43 - 1,64
17-18	no reading 0,00 - 0,00

Right	
--------------------------------
15-20	1,41 - 1,62
17-18	no reading 0,00 - 0,00

pretty consistant readings between the 2 channels.
 
OK, good.
That means, most likely something is wrong with the output transistors.
Let's disconnect the big transistors' plugs and test the transistors with an ohm-meter.
It has to show some conductance b-c and b-e in one direction and no conductance c-e in both directions.
 
OK, good.
That means, most likely something is wrong with the output transistors.
Let's disconnect the big transistors' plugs and test the transistors with an ohm-meter.
It has to show some conductance b-c and b-e in one direction and no conductance c-e in both directions.

OK, the output transistors have been disconnected throughout these test, as per your previous advice. If trouble shooting can continue without them connected, it will a whole lot easier, since the big heatsink takes up all free space, which is nice to have when access to the various component legs is needed, particular on the left ch.
 
Maybe this just goes to show I am a completely unknowing amateur 😉
From your reply I must conclude that idle current must be adjusted with the output transistors connected...?

Should connecting the output transistors also correct the wrong reading at q4c, not giving 3 V ?
 
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