Patchwork Reloaded: Circuit Optimization and Board Layout.

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AndrewT said:
Hi,
your sound card shows a significant 3rd harmonic at 180Hz and another at the 9th.

Why does your amp show hum and buzz all the way through the spectrum?
Is this a test set up artifact or is it coming out of the amplifier?


Hi Andrew,
The soundcard noise is shown below. This is the soundcard itself. Everything is lower than -100db.

The hum or buzz you refer to may be some interference - the DCX2496 is still connected to the remaining channels of the amp and powered, the connection cable is a 2 metre piece of unshielded telephone cable. The amps are very quiet, so no discernible hum or buzz.
I could do everything all neat and scientific, but the picture is clear enough - the amps are performing as predicted.

Compare it to the recent tests of my finished K10A - the magnitude of the hum and buzz is much stronger in that one, yet it is very silent. These peaks are way down.
 

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AndrewT said:
Hi,
are you able to measure the output noise (with shorted input) of both these amplifiers?
I get the impression from your graphs that it is >>0.05mVac


I'm too lazy to connect to my scope and I don't have a millivolt meter, but here's what I did - I recorded the output of an amp with it's input shorted. The result is attached and backs up the RMAA result. I used the same telephone cable attenuator rig as before (I need to make something better).

This doesn't show the voltage magnitude but in the next post I will attach a sound clip of this "noise".
 

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G.Kleinschmidt said:
SQRT ( (dist1*dist1) + (dist2*dist2) )

So, 0.0009%, not 0.0002%

Cheers,
Glen


Thanks Glen,
Another factoid to file :up:
I hark back to the early pages of this thread to
this post from darkfenriz:

Going below say 0.02% THD at 20kHz in a design like this is hardy doable. I don't know where these 0.0000x% figures came from.

I guess we did the un-doable. 🙂

In any case, mission accomplished. The amps in the 6 channel case are on constantly - haven't been shut off in months. Totally quiet, stable and they sound sweet to boot.
 
MJL21193 said:
....... I don't have a millivolt meter,........
most/many DMM have a 200mVac scale.
The last digit represents 0.1mVac+-0.05mVac.
If the last digit is off then the signal is <0.05mVac.

I suspect your amp reads at least 1 on the last digit (equivalent to 0.1mVac).
and more likely 0.3mVac

This is not a good way to measure noise because most DMMs have a very poor upper audio frequency response. You are effectively measuring the 50Hz to 1kHz band. Even this restricted (but undefined) bandwidth gives a reasonable measure of hum and buzz.
 
AndrewT said:
most/many DMM have a 200mVac scale.
The last digit represents 0.1mVac+-0.05mVac.
If the last digit is off then the signal is <0.05mVac.


My DMM auto ranges but I can set it for mVAC. Doing so, I measured the output at the binding posts with the input shorted. It read 1.8mVAC BUT this is not correct. With the leads of the DMM flying, It shows a fluctuating voltage, not zero and with the leads shorted, It reads 1.7mVAC.
TBH, I don't trust any reading from this at these low voltages.

Did you download and listen to the clip I posted above? That tells much of what you want to know.
 
MJL21193 said:
and with the leads shorted, It reads 1.7mVAC.
TBH, I don't trust any reading from this at these low voltages.
does it misbehave like this when on Vac autoranging.

If so you cannot use it for AC voltage measurement.

My non-autoranging DMMs all (3off) show 0.0mVac and 0.0mVdc when the leads are shorted together.
 
AndrewT said:
does it misbehave like this when on Vac autoranging.

If so you cannot use it for AC voltage measurement.

My non-autoranging DMMs all (3off) show 0.0mVac and 0.0mVdc when the leads are shorted together.


I found the "relative" button on the DMM and this zeroes the scale with the leads shorted. With this, it reads 0.1 - 0.2mVAC.
I tried it with my other, cheaper DMM (bought that for it's hfe tester) and the same result after it was zeroed.

How's that?
 
Thanks Andrew,
The case is not complete - the top is still open. It will get finished eventually, but I'm planning a change to the original 3 amp modules - I want to replace these with modules made from the new layout. At present, 3 of the modules are the new layout (left channel amps) and for consistency, I'd like to make the change.

Yeah, I'm a sucker for punishment...🙂
 
ostripper said:
Beautiful

Thanks,
These are to replace the ones in my 6 channel amp.

jaycee said:
Hm I wouldn't be comfortable with the copper component markings, but other than that, they look the sex 🙂


No worries jaycee,
The copper silkscreen was closely inspected for shorts and I spent extra time sizing everything to make sure there wouldn't be a problem.

6 done, tested, ready to install.

Picture1035.jpg
 
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