DIY Video Projector

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CHRLUC said:
Well my biggest problem is that the computer part of the laptop is really apiece of junk, and if I need to use it to process the feeds (TV, video, and dvd etc) then it would not work at all. So I really need to figure out a way of connecting a vga port (15 pin) to the lcd directly. Then problem is solved does anyone know how this could be done?

Hasn't been worked out anywhere that i have seen. What you are asking for is a driver board for your LCD panel since the one on the laptop is toast. I don't think I've missed anything relating to this subject. There are driver boards that have been mentioned, but nobody seems to know exactly WHICH driver boards go to what panels and then there is also the problem of connecting the driver board to the panel (both in terms of physical connections and proper pinout)

Unless you are an EE, I think this route would be tough right now.

Apologies to all for any comments made about the 'DIY VIDEO WEBSITE' war.

Enjoy.
 
IR filter?

Okay guys, I need an IR filter. Since I'm using a parabolic reflector and the light will not be condensed before hitting the fresnel lens right on front of the LCD, has anyone seen a 12"x12" or so piece of IR filtering glass or other material? Edmund only has very small ones. Thanks!
 
Re: I've got all the crucial parts on order of here now.

HokieTT said:
Hello again all.

I just ordered the 12" parabolic reflector from Edmunds. I think that's the last of my initial testing pieces. I still haven't bought a mogul base, platform board, or rails, but here's what I've got so far and what it cost me:

nView Spectra C: $75
Metal Halide 400W bulb: $31
M59 ballast: $53
Parabolic reflector: $30
Fresnel lens: $5
PCX projection lens: $7
Glass panel: $6
------------------------------------
Total: $207

Like I said, I still need the mogul base and some mounting hardware, but I expect to be able to get all of that for under $25. That puts the project at around $232 in supplies. I'm sure I'll end up with a different PCX lens at some point, but this hsould be enough to get me going. I plan on mounting all this stuff via 2 threaded metal dowels , with each piece held in place between the two rails at their own precise point with 2 wingnuts on each rail (not sure if I'm explaining that clearly). This should allow for precision and easy adjustment.

Hope this helps someone at some point. If anyone sees anything I'm missing, let me know. Thanks!

Just curious, but why wouldn't you just buy an OHP? You got your panel for about half what I paid (total $150 shipping etc. Nview Viewframe appears VERY spectra c'ish). I'm figuring between 50-100 for the projector and I'm done! I just don't see 'fighting through' all the optics problems when an off the shelf solution is available. Your thought? Are you working towards some type of 'portability'? I'm considering a true DIY small projector project to stretch my creative side, but in the meantime, I want A BIG *******' TV to mess with.

Enjoy.
 
Here's why I didn't go with OHP

I wasn't really satisfied with the bulbs (output, heat, life) used on most of the OHPs I saw, and I didn't feel like retrofitting something when I could just build a custom box. I enjoy spending time designing things myself. You're right that an OHP would have been easier from the start, but I knew eventually I'd become frustrated with its limitations and start something like what I'm doing now, so I figured I should just skip the OHP and go right to this.

This doesn't mean that I'm going to stay with this setup forever...in fact, I'm sure there will be much tweaking and part upgrading, especially with the LCD screen. But the basic setup will remain the same.
 
For all who are interested into the OHP route. Here's a typical all in one solution. This projector was built in the 90s, up to 1280 SXGA compressed, native 10" XGA panel, 575 W MH bulb, 350 ANSI lumen. Company was 'Liesegang', Germany. The parts seem to match with OHP parameters, p. e. objective. Even the length of the casing (650mm) matches the distance between the bottom of OHP and projection lens! Bulb life is 750h.
These PJs are handled on ebay for about 600 to 900 EUR. I already have a native 600x600 projection panel, which have the same in-and outputs as this projector!
I made a little drawing of the supposed internal scheme.

xblocker
 

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lokost...

lokost, are you saying that I only need to shield the direct light from the bulb from the screen? My parabolic reflector is going to be 12" in diameter, which means that a 12" cylinder of light will be travelling toward the fresnel lens and LCD screen. If I only have to shield the direct, unreflected light from the arc, I can use a small IR filter. However, if I have to shield the entire light path, I'll need a bigger once since the beam won't converge between the reflector and the fresnel, as it would with an ellipsoidal reflector.

Someone please correct me if I misspoke there. Thanks.
 
HookieTT,
in your case it would be the best to have an 12" IR filter for all light. direct and reflected. With your setup you are going to loose most of direct light, be aware of that! Depending of the distance, this direct light isn't parallel and can't be focused at the same point as the reflected parallel light. You could block out direct light at the cost of brightness. So i would ask, what's the gain of this huge reflector ?
And another point: If the parallel rays collimate at the focal point of the fresnel, the projection lens's focal lenght must be shorter than in usual OHP setup.

xblocker
 
xblocker,

Thanks for the advice. The reason for the reflector, really, is trial and error. I'm just monkeying around with a few things, and I figured I'd try this. No big deal, really. What do you suggest I use instead? Should I rely on just the direct light? Thanks for the help.
 
HokieTT,
trial and error, thats all we do! Now what can you do...? It depends of what you already have ! panel, bulb, fresnel, objective? If you prefere high resolution way, i would recommend to use or rip out a bright OHP in conjunction with a 10" projection panel or TFT monitor. You could these parts fit together in a case, like i showed a couple of posts before. Advantage: You have a working system as a starting point, you can improve or recombine, if something is not working.
If you would like more small panel route, have a look at the small panel thread !
Whatever you do, be carefull with heat !! We have seen here melted lenses, fresnels, damaged panels..

Good luck!
xblocker
 
HokieTT try this.

spherical reflector with point light source at focus.
this gives almost all the light coming from the same point.
from there use a ferensl lens to condense the light through the lcd to the projection lens.

the reason I say to use spherical reflector is because:
1. a light will radiate in all directions.
2. light radiated from the center of a sphere will reflect directly back to the center of the sphere.

If you use a 180 degree spherical mirror (i.e. half of a ball) with the light at the center, theoreticaly, you could use all the light that the bulb produces. All of the light reflecting off of the mirror would apear to be comming from the same place as the light comming directly from the bulb and it could all be focused by one ferensl lens.

Someone please correct me if I am wrong. 😀
 
Projector Finished, Website Too

hey, thanks to you guys, Undream and Cowan especially, Krazzyed and I have completed our projector. We have good results. In dim light our ELMO HP4kdx (4000 lumens) throws out enough light to get by playing games and watching movies. When we dim the lights and cover the windows, thats when things get rockin' though. Bright colors, no motion blur, 8 ft wide games of Goldeneye, what more could you ask for?

Again, our setup is simply the OHP + Panel route. Phase 2 involves retrofitting an OHP with MH bulbs for maximum colorage!

Here's the final project info:

Panel: Nveiw Z115 ($115) www.invsol-inc.com
OHP: ELMO hp4kdx ($72) www.invsol-inc.com (bulbs: $10, 50hrs)

Check out this site
DIY Projector Results for our results and info.
 
new projector design

okay... first let me say i've been reading this thread from the beginning, and damn it's long. i think i have a pretty good grasp of what the problems are with the lcd setups, mainly that of focusing the light and getting it parallel through the lcd. (polarization i haven't touched yet), but i had an idea, and i need someone to tell me why it won't work.

ohp - okay, these work pretty good, but to get more light through, we want it normal to the plane of the lcd. the two fresels don't do this, and we can't sandwhich the lcd between two fresnels because of image quality issues. furthermore, we can't seem to find lenses big enough for a reasonable price to use instead of fresnels, or a screen small enough with good resolution to use normal sized lenses.

take a look at the picture and i'll tell you what you're looking at. we starting with a light source with a parabolic reflector and either a small blind in front of it, or a very small 2nd reflector, whatever floats your boat.

light coming off the reflector is in parallel rays. it travels out through a honeycomb-like structure painted flat black, to assure that ONLY parallel rays are going through. one might want to put heat sinks on the outside edges of this honeycomb.

next the light passes through the lcd.

after the lcd is a one-way mirror tilted at a 45 degree angle. light from the lcd passes through the mirror. correct me if i'm wrong here, but the angle does not change when light passes through a sheet of glass or one way mirrow, but it may have some offset based on the thickness of the glass.

still all parallel rays at this point, enter the second reflector, facing the opposite direction. which is then focuse towars the reflector focal point.

it then bounces of the 45 degree mirror, and out of the projector, either straight onto a wall or through a set of projection lense.

bonus: i *think* you get free keystone correction with this by change the angle of the mirror slightly.

so what am i missing? i realize i'm loosing a lot of light through the mirror and the two reflectors, etc. but i think allows us to avoid using BIG lenses with BIG lcds. interference between light travelling in opposite directions? there's got to be something.

dan
 

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So what am i missing? i realize i'm loosing a lot of light through the mirror and the two reflectors, etc. but i think allows us to avoid using BIG lenses with BIG lcds. interference between light travelling in opposite directions? there's got to be something.

Jiggersplat,

Your idea would work. Just a couple of points. A fresnel can give you parallel rays if thats what you want. Depends where you put your light source. If a light source is at the fresnel focal point you get parallel rays out the other side. Or you can move the light slightly and get rays with a very slight convergence through your LCD panel but you have a long distance then to locate your projection lens.

Where you going a get a honeycomb structure with sufficient definition.
You would have to have thinwall structure otherwise it will block light including parallel rays going to the panel. It would have to absorb non parallel rays and the honeycombs would have to line up with the pixels in your LCD panel. Thats a tough job. 3 LCD projectors use a sheet of pixel size microlens on each LCD to take as much "useful" light as possible and direct it through their panels. Gives more contrast and more lumens on the screen.

There are several ways to get parallel rays. Point source light. Perfect shaped reflector with completely smooth walls. Normal reflectors and lights are a long way short of this but its suprising how well they work.
Direct your light into a fibre optic or light guide and a lens at exit end to make parallel rays. With practical devices you only get small diameter parallel ray bundle and can be costly.

Assuming you could find a honeycomb structure and parallel through your panel you could use an offset focus second reflector directly to your projection lens and not need the one way mirror.
You could find the losses in the honeycomb structure and the second reflector and if used, the one way mirror you would be short of light.

For practical purposes a projection panel and OHP does very well but can be short of contrast and sufficient light.

Your last sentance sums it up. I realise I am loosing a lot of light etc.

Thats the key point. You dont want to loose a lot of light you want to gain a lot of light at affordable price and minimum problems otherwise it gets to be an expensive projector.
 
okay guys...

Besides the handful of childish people clogging up this forum, there's been a lot of good discussion the last couple of days about reflectors. Unfortunately, I'm still not quite sure what I want to try first. I have that parabolic reflector coming in, so I'd like to give that a go, but I might not end up with it. Let me give a rundown of everything I have in my possession or on order that pertains to lighting and lenses, and maybe that will generate some ideas of the best starting point. I'm not really committed to any method yet.

1 400W metal halide bulb (the smaller of the 2 Philips models)
1 12" parabolic reflector w/3" focal point
1 12"x12" fresnel lens
2 8.5"x11" page magnifiers
1 surplus projection lens (not sure of the specs yet)
(LCD, ballast, mogul base, etc don't count here)

Now, short of special ordering more components (though I don't mind something else from the hardware store), what are my options? I want to experiment, but I'd like to start out with something mildly effective. Thanks!
 
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