DIY Class A/B Amp The "Wolverine" build thread

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An FYI for other builders. I did find an issue with one board. When adjusting bias when I got close to 44mV across TP101 and TP102, it would suddenly jump up to around 68mV, then down, then up, etc. I found it was caused by R109 being at the end of its adjustment range. R108 was specified as 560R in the BOM, I'll be changing that board to 470R and installing a new R109 pot. That will move the adjustment more towards the middle of R109. This was also the board that I had to turn so far to get any reading across TP101 and TP102.
Nah somethings not right there I suspect. Where is Q103 located? What bias options for resistors were used?
 
pres/drivers/outputs combo? @anatech does have a solid point, and it could be that, it just seems very unlikely. Could be the one off, but this board has had problems right, and then you find the bias pot needs to be absolutely pegged to the end in order to get the right bias current?

I mean, you seem to have got on top of it, which is good, but is it a sign of things to come? I'm not even close enough to the level of the build team to be qualified to say so but of the six boards I've done with almost every possible combo of pres, drivers and outputs I don't think I've ever had R109 past maybe 4/5ths of its range.
 
Is there perhaps a cold/dry joint somewhere? Hmm try the old pencil eraser on components. 🤔

Is the rail voltage fluctuating wildly when it happens? You had issues in a cap multiplier area, perhaps if a cap multiplier was failing in and out it would make the rail jump around and with it the bias. Food for thought anyway
 
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@Mainframe, you are right. It is still acting crazy. It continues to creep up and when I had it at about 31mV it jumped up to 41Mv, then right back down. So the question is what would cause this? I tested Q103 and Q104, but that doesn't mean one of them isn't bad.
Are you testing this output board with an input connected or with resistors between rails and PD+/ND-? If using an input board, try another one. VAS current of the input board may be unstable.
 
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This is initial startup with the IPS installed. The input connector was not shorted. The potentiometer was replaced. I will try it with input shorted first, then I do have another input board. I will try it with the other input board. All the input boards were tested in isolation and all the EF3-3 boards were tested in isolation.
 
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I have never seen anything like this. Without the cover on it kind of stabilizes at 21mV. Put the cover on and it immediately jumps to 40-46mV. Touch the lid and it jumps down intot he 30mV range, take your fingers off, jumps back up to 40-46mV range. Watch the video below.