Crunch P3000.1D relay not engaging

Status
Not open for further replies.
Replaced the +5v regulator and now have +5v regulated voltage at ICs on the driver board. I resoldered pin6 on the IR21844 and now have +4.8v of gate drive on the negative outputs and +4.5v of gate drive on the positive outputs.

The relay is still not engaging so I haven't tested for output. What do I check next to determine why the relay is not engaging? Or should I jump pins 2-3 on the driver IC and test for output?
 
So I decided to test for audio. I connected the speaker - wire to the - speaker terminal and touched the + speaker wire directly to the relay terminal connected to the outputs. At first I got a funny noise so I quickly removed the wire and checked my incoming rca signal. Only one rca plug was working so I disconnected the other one and checked for audio again. This time there was clean bass when connecting the + speaker wire to the remote terminal.

I then decided to try jumping pin2 to pin3 on the output IC in order to test the relay. After making the connection I powered up but did not hear the relay engage. I removed the jumper from pin2 to pin3 and decided to test the audio again. This time there is a noise that sounds like a Star Wars weapon firing over and over again and the current limiting bulbs on my power connection start to glow. I think it was the same sound that I heard at first that went away but this time it is not going away, and I no longer have clean audio.

I need to figure out what happened to the clean audio, and also why the relay wasn't engaging.
 
Performed the test procedure on the IR21844 and all of the readings are similar to what they were before. The sound is like a laser/beep type of sound recurring with increasing frequency as the current draw increases. I have not left it long to hear or see what happens as I am fearful of doing more damage.
 
Pin2 jumped to Pin3 of the IR21844, 10k resistor connecting Pin1 to Pin2 of the TL072 on the driver board, and have no gate drive voltage on the outputs.

No audio output, no square wave on Pin7 of the LM211(defaced IC). I am posting a pic of the scope screen of Pin7 output with a 1khz signal input. Setting is 50.0ms/10v.div

The hurtful part is that I had clean, powerful bass output from the amp until I jumped pin2-pin3 of the IR21844. Hoping it is something simple...
 
Jumping pin 2-3 has never done any damage as far as I know. What can cause problems is soldering on the IC if the rail caps are charged.

Without the 5v regulator, I don't see how you could have had clean audio.

1k may not make it through the crossover. Use 50-100Hz.

As you increase the signal level, you should start to see clean audio on the output of the TL072 and a square wave on the output of the LM211. The square wave should swing ±5v.

On pin 1 of the 21844, you should have a drive signal with an amplitude of 10v that's referenced to the negative rail.
 
After I replaced the 5v regulator I had gate drive voltage on the outputs and when I tested for audio, it was playing clean and powerful but the relay was not engaging so I tested at the relay terminal. It was after attempting to jump Pin2 to Pin3 of the IR21844 that I lost audio. I honestly can't rule out soldering to the pins with rail caps charged as I was working on it all day.

The following screen shots are with pin2 jumped to pin3 of the IR21844, with a 10k resistor soldered from Pin1 to Pin2 of the TL072, and a 100hz sine wave input into the amp. The setting for all of these was 5.0ms / 2.0v.
Pic 1 is scope settings
Pic 2 is 100hz input at rca connector
Pic 3 is pin1 of TL072 (or is pin7 the output to check?)
Pic 4 is pin7 of LM211(U3)
Pic 5 is Pin1 of IR21844
 

Attachments

  • IMG_20181203_141531.jpg
    IMG_20181203_141531.jpg
    385.3 KB · Views: 66
  • IMG_20181203_141502.jpg
    IMG_20181203_141502.jpg
    569.2 KB · Views: 74
  • IMG_20181203_141427.jpg
    IMG_20181203_141427.jpg
    606.8 KB · Views: 69
  • IMG_20181203_141443.jpg
    IMG_20181203_141443.jpg
    541.7 KB · Views: 66
Last edited:
Status
Not open for further replies.