Building an F5 Turbo v2 (in-Progress)

6L6

Moderator
Paid Member
2010-10-22 6:43 pm
Denver, Colorado
Building the F5 Turbo v2

This is the "in-progress" thread for the official build guide of the F5Turbo. This is not the final guide.

I am building a V2, with 2 outputs per side, source diodes, and no cascode. DIYaudio store PCB are being used and it will all go into a 5U 400mm "BIG Amp Chassis"

The Firstwatt F5 Turbo article from Nelson Pass, in case you haven't seen it - www.firstwatt.com/pdf/art_f5_turbo.pdf

Anyway, on to the build. :)

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The Chassis in the shipping box and the PCB.

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While we are at it, here is a good photo of the Front-end board

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And here are the output boards. The component numbering on all these boards don't quite match up with the schematic, that will need to be clarified in the guide. In the time being, a bit of logic and inspection will let you figure it out.

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A large transformer. :)

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Building the PSU -

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Components - PCB, Caps, resistors, thermal shutoff, inrush limiter, line cap, ground loop breaker, rectifier diodes. Not shown are rail LEDs, bleeder resistors.
Why 2 PCB? to hold the (16) 10,000uf 50v capacitors. :)

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We will only need one Bridge PCB, and the rest can be cut off the boards.

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The PSU will be built on the 'DIY friendly' baseplate, shown here with some of the chassis hardware.

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The first PCB will hold only caps and the filter resistors. But there is only room for eight, and the board holds fourteen…

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So a bit of stacking is required.

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The other board will have the LEDs and bleeders. Please note that the resistor pads must be jumpered.

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Testing the LEDs with a bench PSU

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The 2 PCB now stuffed. The left will have the input from the rectifier, the right will be the output to the amp.

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The other side of the PCBs

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Looking down at the first PCB

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Looking at the second. Again, please note the jumpers where there are the resistors.
 
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.......
I am interested to see how that bottom takes the weight of the toroid. ......

just fine - if screwed properly to side brackets

6L6 - be sure , later , to (edit) include link in first post in thread - directly to powering up/biasing procedure ..... which you are going to write , in detail

good for us greenhorns ...... and handy , for later

:)
 

6L6

Moderator
Paid Member
2010-10-22 6:43 pm
Denver, Colorado
If the 5u heatsinks cannot take 4, what would you need to use to build the V2 from the schematic?

This case (5U 400mm)

Something is getting lost in translation as I haven't gotten to those photos yet... This is going to have the V2 from the schematic, with 2 output pairs and diodes.

This is a photo of one channel output boards on the heatsinks, the Front-End board will be mounted on the baseplate.

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I will continue the guide shortly.
 

6L6

Moderator
Paid Member
2010-10-22 6:43 pm
Denver, Colorado
IMG_1445_zpsc21fab08.jpg

At this point it becomes necessary to power things up in stages to verify that the PSU is working properly. Here you can see a temporary AC hookup on the far end, and the secondaries connected to the rectifier, and a centertap made from the inside wires. There should be +35v between the V+ pad on the bridge board and the centertap, -35v between V- and the centertap.

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Don't forget that the bottoms of the diodes are conductive, so you must use an insulator. These particular silpads are made for this case, and insulate well, but are small and require care when mounting to make sure they are in the right spot.


Anyway, if the bridge tests properly, then connect it to the capacitor boards. It's a good idea to use a light bulb mains lead for this.

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(This is temporary wiring)
Check the voltages at the far side of the PCB, check the LEDs for proper operation.


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As the build progressed I needed to adjust the position of the bridge, and I added a terminal block for the transformer secondaries. (I am likely going to use this chassis for more than one guide, and keeping the transformer easily interchangeable will be useful.)

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Wiring from Bridge to PCB

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The completed DC section of the PSU
 
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Russellc

Member
Paid Member
2003-03-06 12:59 am
midwest
6L6,
looks great, as usual.
I am interested to see how that bottom takes the weight of the toroid. I have a suspician you might have some give.

Wayne,
my V3 is at home on sinks. Just didt get the PSU's finished.

Actually, its not bad at all. Just got my 5U Deluxe case put together. The way the two pans go together stiffens it considerably.

Russellc