• These commercial threads are for private transactions. diyAudio.com provides these forums for the convenience of our members, but makes no warranty nor assumes any responsibility. We do not vet any members, use of this facility is at your own risk. Customers can post any issues in those threads as long as it is done in a civil manner. All diyAudio rules about conduct apply and will be enforced.

2007 Maxon Motor Group Buy

patriz said:



The hole diameter is just perfect, I gently pushed the pulley in and when fixed with screws it stay firmly in position. But when the motor is on I can see the hole on top going round

The hole is not concentric with the outside diameter of the pulley so you cannot easily fix it. You could attempt to true it up by inserting a precision pin into the hole and cinching down the set screws (if it has any) and placing it in a collet and turn the O.D. of the pulley using a lathe. It's really not worth the effort, IMO.
 
Did you measure using a very accurate digital gauge between the hole outside wall to the outside pulley circumference? If you do, you will probably see that the hole is perfectly centered. I saw the same optical effect on all the pulleys, but it seems like the metal came out a little when the centre hole was drilled. then it is this small lips (or metal deformation) that you see when the pulley is turning.

Just a guest, again, I'm not an expert in mechanic, I was just the middle man for the pulleys. The pulleys that I tried were running just fine with the controller. Did you tried it into an actual complete setup?

Maybe Greg has some opinion on that matter. I know that he did his best to build the best custom pulley he can. I just hope we won't start a flame with these pulleys :cannotbe:

Greg help us a lot in providing these pulleys at a very fair price when nobody was interested in such a small production run for a very accurate custom job.
 
Algar_emi said:
Did you measure using a very accurate digital gauge between the hole outside wall to the outside pulley circumference? If you do, you will probably see that the hole is perfectly centered.

Even if you measure as you state, you still cannot prove the hole is straight. Cylindricity is the technical term.

http://www.etinews.com/gdt_glossary.html

IOW, the hole could have wandered. I doubt this happened because it was bored but it is possible. If you are using calipers to measure total accuracy, it is not going to give you results to the point of perfection, as you mentioned. Not trying to start a flame, just trying to help troubleshoot the problem, if there is indeed a problem with his pulley. If the hole is off by even 0.001" you will see noticable "wobbling" and it will induce vibration.
 
I've measured the one I have here at home and it is fine, but that doesn't mean there isn't a problem. I will check at work a spare I have there and see if there is a problem with it. I will replace any pulleys that are not up to specifications. I will also find out what happened, since after setup a fine apprentice ran the job. If there is a problem I apologize for any inconvenience and will do my best to set things right. If you have a faulty pulley please contact me directly greg.nuspel(at)telus.net