Measurement Issues

I would need a lot more information to determine that. Box dimensions, driver used, internal stuffing, is the box properly sealed and braced, on-axis frequency response and a waterfall chart. If you can measure with REW and send me the measurements I could look at it.
For the woofer, it is a Vented box with some wool and acoustastuff. internal vol 70L but I think I was off accounting for the volume of the vent. For the MID I posted the dimensions above in #19, Sealed with stuffing. I use Omnimic, Never used REW
 

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6 ms gating
Yes ! You have your first reflection ~3.4ms. You could gate the measurement til 3.1ms, quasi anechoic measurement above 300Hz. This measurement is good. You can try to have a larger windows 🙂

Your impedance curve is unusual. It looks like a Bass Reflex box. Do you have a leak in your mid box ? or Do we see the waveguide effect due to the mounting on the rear of the panel ? The mass of air front of the mid is resonating ? It becomes a mini acoustic line...
A minor resonance at 7kHz. You should test the second driver ?
 
Get a proper mic mount. Like, mount a female XLR in a suited tube (same diameter as the mic body) of at least 3ft. Any normal mic clamp will cause strong reflections in the free sound field and thus interference in your measured signal.
Some claim they get away with using acoustic foam around the clamp (think of some fluffy cone around the mic) but the above solution is simply better.
 

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What I mean is that I think that recessed mounting might be the cause.

To be honest, I rarely look at the impulse. Mine looks worse, but I'm relatively new to REW, so I may be of little help.
OK so that was one of my questions. How important is it or is it inconsequential. The impedance curve is definitely wrong. Im thinking correcting that is higher in pecking order.
 
@temp25 yep tried that, no change. I added more stuffing to the midrange enclosure , no change. In thinking about how the recess affects the mid the low frequencies should not present a problem but the higher frequencies will be an issue. what are your thoughts. Is there a way to measure or calculate at what frequency that occurs?
 
For the woofer, it is a Vented box with some wool and acoustastuff. internal vol 70L but I think I was off accounting for the volume of the vent. For the MID I posted the dimensions above in #19, Sealed with stuffing. I use Omnimic, Never used REW
I thought you were only measuring the mid-woofer. Is the mid-woofer in its own chamber? How big is that chamber? When you took the impedance curve is it only the mid-woofer that you measured? Did you have any crossover parts on it?
 
@temp25 yep tried that, no change. I added more stuffing to the midrange enclosure , no change. In thinking about how the recess affects the mid the low frequencies should not present a problem but the higher frequencies will be an issue. what are your thoughts. Is there a way to measure or calculate at what frequency that occurs?
I would just measure the response, and decide from that. Unless... Unless it's not too late to mount from the front. Mounting from the front should help alignment to the tweeter as well.