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XRK RTR TPA3255 Reference class D Amp GB2

You are correct, that was enough to get me started. I have amplified sound with it. At this point, I am using inexpensive speakers in case something doesn't work, but the sound quality seems to be good - I don't hear any noise, and I haven't tried any heroic attempts at noise rejection. I'm driving it directly with the balanced output of a Motu M4. I haven't done anything with the BTSB board yet, it seems some parts on the BOM are back ordered. The M4 will provide a +18db output, which should be sufficient for the time being.

I need to make/find a proper heatsink.

Thanks!
 
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You might look here:
TPA3255 Reference Design Class D Amp GB

Another way is to find a small heatsink about 100mm long x 25mm wide and drill and tap two M3 holes 36mm apart. Use two Amp brand 0.250 Faston tabs as thermal spacers with thermal paste compound to elevate the heatsink above the nearby parts.

You could even use a small GPU cooler and connect to the on board 12v:
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TPA3255 Reference Design Class D Amp GB

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Yeah, I’ve been looking at that drawing you made of the spacer block and the CAD file that is on that page you linked. I plan to take those dimensions and either get an interface block made or get one of my heatsinks milled to match. I like the idea of the interface block for easy ground isolation between the heatsink and the interface block.

I ran it with a small heat sink for a little while, the heatsink pretty quickly exceeded 70c.

Luckily for me, I already have piles of the connectors and the proper tools for the connectors you chose. They just happen to match ATX pc power connectors. The 4 pin mini connector is an ATX cpu connector with the polarity reversed, the 6 pin speaker connections are mates for PCIe power connectors, and the balanced input connectors match 3 pin fan connectors, which I appreciate.
 
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I think I provide all amp shipments with a bag containing a complete set of two 6-pin connectors and crimp terminals, one 4-pin and terminals, and two three pin audio input and terminals. You do need your own crimp tool thouugh.

You are right though, PC motherboard power connectors is where this stuff is used and is very reliable.
 
Founder of XSA-Labs
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I have a batch of these nicely CNC made thermal transfer blocks designed for this amp. I’ll put them in my shop. Notice that all surfaces are milled flat. They are designed for proper stack up height using 10mm M3 brass standoffs on the PCB with this block and 0.5mm to 1.0mm thick silicone (electrical insulator) thermally conductive pad between the chassis and the block. The block is held onto the PCB with two M3 screws from above. Make sure you use thermal compound between the block and the TPA3255 chip thermal pad.

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Hi X! Now that I see the 3255 amps are being shipped, is there a general startup/test guide associated with them? For instance, should we always make sure there is either a 4 or 8 ohm load attached to the outputs? Should we (at least) have your SE-to-Balanced output circuit in place on the balanced inputs? What LED sequence should we be seeing on test power up? 36 or 42-46V for the best output from your amp?

Thanks, Pete