Installing IEC socket in AMP.

Using a 3 prong without PE is eh.... Use a 2 prong version instead.

Some questions:

1. please explain the speaker ground being connected to PE and what would the negative side be if it is like that.

2. "better shielded" ? To what is the shield connected then?

3. what about the casing of Class 1 devices with now PE not being connected? Is Audio GND connected to the casing?

4. is electrical safety relevant in the area where you live as you state PE ultimately does not serve a purpose there?

5. are there legal consequences/liability to be expected when such a device is sold and things go wrong for some reason?
 
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Don't think that Class I is better than Class II. They both meet rigorous safety standards so you are protected from electrocution appropriately if there is a fault. The Classes are about electrical safety. The electronics within those designs determine the quality of the device.
Hi i see. Speaking of diy projects the mains transformer can always be housed in a separated wooden box ? and a 3 wires umbilical cord to the case containing the amp circuits ? 🙄
 
I have added IEC connectors to many, nearly all of my amp builds lately.
Hi and thanks a lot for your kind reply. So i am not the only one hating captive cords 🙂 but not umbilicals

I have chosen to float or not connect the 3rd prong / ground... in that, I do not want my speaker ground at the same potential as my microwave oven (as example).
I see more and more commercial new amps coming with a 2 wires power cord and Class II 🙄 Even very expensive ones.
There must be a reason for tis design choice. Maybe is the one you mention ?

Another thing in my case, I live in an older farm house in the country [with lax electrical code, in my area] where everything *is legal*, but it ultimately does not serve a purpose where I live and listen. *some of the newer circuit runs have grounding ...
I added the IEC [primarily] to use my $$$ better shielded / heavier gauge AC cables, more than to facilitate grounding interests.

very interesting. But where do you connect the cable shield ? to the audio ground ?

Most vintage gear has (invisible) unseen fraying inside the captive cords... where the cord exits the chassis and has been flexed to eventual failure, possible leading to safety issues.
It makes little sense to wire my (personal built) amps with 10 / 12 gauge internal wiring on the transformers primary side, with wimpy stock captive on the outside
:up: i love your approach. And it is what i would like to do.
For me IEC sockets should be made mandatory. Or the norm like with computers and peripherals. I do not like any tail protuding from an amp ... 🙁
 
Ginetto it is all about producing stuff as cheap as possible
Yes but only saving money where this does not impact performance too much.
For instance i am looking at the new products from Japanese top brands ... integrateds and separates. They look gorgeous. And i guess this look costs. I would much prefer an anonimous rack but with a great amp inside ... like this for instance
1049556-amber-series-70.jpg

i do not look at a system ... i tend to listen to it 🙄
Instead i like to look inside equipment ... a lot
Even if my eye is not trained.

while still being relatively safe
possibly more than relatively 😱

The glory days of quality audio are more or less over. Plastic is cheaper than metal.....
someone has done that already
An externally hosted image should be here but it was not working when we last tested it.


i put one small preamp once in a small rigid plastic transparent box for food Some polycarbonate or similar ?
It was a problem to drill for connections and volume pot ... very fragile
Only after cracking it i discovered a tutorial
What i like of plastics is that they isolate perfectly.
For power amps it is impossible for the weight
 
When replacing any 'figure 8' socket and cord to an IEC type, I use a metal nibbler tool to work around the previous hole to fit the new IEC socket. No fine drill fragments to worry about with using the nibbler. I prefer filtered socket ones and if space permits with a built in fuse in the socket. You can still use the IEC cord to either the gear is grounded or not, as previously with the older AC socket.
1 Pascal=94dB
 
This is what I used, there are better ones on RScomponents $$....
Hi Thanks a lot ! i will try one asap i really cannot stand captive cord. I know there is a point of contact more ... and i confess i also like to play a little with cables 😱
and cheap but fancy plugs 😀 for instance about iec plug the ones found on ebay are easier to use and with receptacles good also for thick wires.
 

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When you ask that I think you need to have some assistance of an experienced person. This material can be tough to grasp when not experienced enough.

I say this because you propose an outright dangerous change. With 100 Ohm between PE pin and chassis fuses will not melt fast enough to ensure personal safety. Please don't do any change unless being 100% confident to know how things should be done. For clarity: a metal casing or chassis is always connected directly to PE (when PE is used). No doubt about that!!!

You have absolutely right but it works only if you have a 30mA diff protection device at home. Clo-clo (Claude François) didn't know that but now we know 😉

Guys, in each elektor magazine, there is a dedicated page about safety. I have only the French version but it should easy to find the US version (search for a magazine in the same year of french version, february 2011 for example).
 

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The resistor between PE pin (of the IEC inlet) and chassis simply is against all regulations and safety rules regardless if the home has either fuses or RCD's. Don't even think of doing this. PE should always be connected directly to chassis in all Class I devices. Audio GND is a separate item.

I am glad you advise on the Elektor safety pages, these give valuable information. They're adapted to the country where the magazine is sold AFAIK.
 
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Another thing in my case, I live in an older farm house in the country [with lax electrical code, in my area] where everything *is legal*, but it ultimately does not serve a purpose where I live and listen. *some of the newer circuit runs have grounding ...
I added the IEC [primarily] to use my $$$ better shielded / heavier gauge AC cables, more than to facilitate grounding interests.

...very interesting. But where do you connect the cable shield ? to the audio ground ?...


Shielded IEC leads has mains three-core power cord, which is connected to the power plug and the IEC plug in the conventional way. This cable also has a braided shield around it. It is connected to the earth pin in the mains socket, along with the green ground wire. It is not connected to anything at the IEC end. It is called a "floating ground". See diagram here

DIY Belden 83803 Mains Power Cable - Audiophile Power Cord


If you do construct your own mains cables make sure that they are properly insulated. I would strongly recommend that before using them that you get a qualified test+tagger to check them with a PAT tester - this will check they are wired correctly/safely, and check for insulation leakage, etc. Remember, a mistake could be a deadly mistake with mains power, if not deadly for you, it might be deadly for someone you care about.
 
You have absolutely right but it works only if you have a 30mA diff protection device at home. Clo-clo (Claude François) didn't know that but now we know 😉

Guys, in each elektor magazine, there is a dedicated page about safety. I have only the French version but it should easy to find the US version (search for a magazine in the same year of french version, february 2011 for example).
In the US it's a Ground Fault Circuit Interrupter (GFCI). It's much more sensitive at 5 to 6 mA leakage current. They are available everywhere as circuit breakers or replacement dual receptacles.
 
Thank you for information 😉

In France, because the new electronics parts have less earth leakage current, it is about 15mA but the name "30mA" stays 😉 -> you have a better protection because at 15mA, the current can kill. Not at 5-6mA !
 
In the US it's a Ground Fault Circuit Interrupter (GFCI). It's much more sensitive at 5 to 6 mA leakage current. They are available everywhere as circuit breakers or replacement dual receptacles.

Yes the same devices all based on an invention by a chap called Schuckert in Germany (Europe) in 1903 with the name Summenstromschaltung zur Erdschlußerfassung. In a few areas in the world where 115V 60 Hz mains voltage is used instead of the more standard 230V 50 Hz twice the current should be delivered also through way thicker cables as P = U x I. With thicker cabling/more copper and higher possible current mains impedance can be quite low too. As humans die from current mainly ...... RCD's or GFCI's need to be adapted.

Of course these devices only work OK when there actually IS a PE connection...and the DIYer on duty is aware that PE is there to save lives and follows safety rules. GFCI's/RCD's for whatever the same devices are called in whatever area belong to the electric items that are rarely understood 100%, certainly by laymen.
 
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...... RCD's or GFCI's ..... Of course these devices only work OK when there actually IS a PE connection....

Please check on that.

I know a GFI will trip with no PE in sight-- it is a *differential* leakage detector. Also (in the US) a GFI without a green (PE) wire is an approvable and suggested solution for safety where a PE can not be reasonably provided. A GFI will trip-out properly on a floating source (engine-generator on rubber tires).
 
Depends on how you explain it. Please see the picture. English is not my language so keep that in mind. We could continue in one of my languages though 🙂

It is, for instance, a person that is the connection/path to ground/PE thereby creating a difference in currents ... otherwise it is a differential circuit yes. If the person would float in the air or be fully isolated then not much would happen. If the ground/floor would be fully isolated also not much would happen I guess.
 

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