RF Prime 1200.1D/IRS2092S

Good day all,

I have a pair of Prime 1200.1D’s in for repair, the first one here had a blown power supply and 2 of 6 outputs shorted. Removed all the bad FETs and checked PS drive, looked good despite the burned look of the PNP drivers, but when loaded it was obvious the drivers were bad. Sloppy looking falling edge on the drive wave, so the PNP’s got replaced and it now builds good rail voltage.

The output section doesn’t seem to be doing anything, and I have a blue power LED with red flashing along with it (bicolor LED). This uses the IRS2092S self oscillating output IC, and this is my first experience with it. My question is: will the IC create drive for the output section right away, or does it need a kick to get it going? I tried feeding it an input signal, no change.

It’s possible the chip was damaged by the shorted outputs, but is there a way to confirm it’s bad before replacing it?
 
Digested the datasheet on it, seems to be cycling in and out of overcurrent protection. Pin 5 of the IC rises and falls at a predictable rate, in step with the red LED illuminating. Not sure why OCP is being triggered with no outputs installed, need to do more poking around to see if it’s the high side or the low side triggering it.
 
The IC uses the dynamic VDS when the transistor is switched on to determine if the FET is passing too much current. Without the FETs, the IC thinks the current is virtually infinite.

It 'may' be possible to fool the low-side by shorting the low OCset to the Vref.

The ICs are typically damaged when the outputs fail, depending on how they fail.
 
It cycles the same way with the remaining 4 good FETs in circuit, but I agree it could just be a bad chip. I would have thought the driver transistors between the chip and the outputs would have failed though and protected the chip, in the same manner as it usually goes with the power supply, but the drivers all check good in this case.

The data sheet actually says to short OCSET to VCC to disable it, as the circuit stands right now VREF goes through a 0 ohm SMD resistor to OCSET. This should mean the sensed D-S voltage has to exceed VREF (5.3v) to trigger a low side OC situation. I think I’m gonna try removing that 0 ohm resistor and bridging OCSET to VCC and see if that allows it to boot up. If not it’s sensing a high side OC, and I’m not sure how to test for that.
 
Not sure how, but the chip was bad. Vaa was shorted to pin 2 (ground) internally. Not sure if I caused it or if it went bad on power application, but this is why I always order IC’s in pairs. Gonna look for shorts in the drivers on the output side real fast, then solder another one in and try again.