Hi,
I am new and this is my first post here. Thank you in advance for your indulgence, because I am also new to audio (not to electronics though) and English is not my mother tongue.
In short, I need some help in order to design an amplifier.
Here is the context. I am building an virtual pipe organ, using a ~50 year old electronic church organ. I have removed all the original (analog !) electronics to build my own one. I have done infrared barrier sensors for the keys, managed by an Arduino board. Another Arduino takes the sensors signals as input and outputs a MIDI signal to a Raspberry Pi, the latter containing a virtual organ software (GrandOrgue). The Raspberry Pi is also connected to a DAC board (a HifiBerry DAC+). Finally, I have build a DIY headphone amp based on the CMoy design, with 2 improvements : an op-amp based virtual ground, and a LM317 to further stabilize the voltage provided by an already regulated SMPS. While I can't compare it to any reference (not even a physical pipe organ, because the purpose of my project is precisely to start learning organ), I feel that it "sounds good", with no obvious noise nor distortion. Note: building a CMoy is not in contradiction with being an audio newbie. Two weeks ago, I didn't know anything about headphone amps! I just learnt using Internet resources.
Now to my topic: my organ is working with headphones, I would like to make it work with loudspeakers too.
The orginal organ had four loudspeakers, which I have kept, of course. A quick test with an amplifier I have but that I don't want to reuse for this project (a Yamaha A-S301, too bulky + I suspect it is not in good working condition) showed that the loudspeakers are working well. Plus they probably still have a significant value. All speakers have a resistance of around 7.5 Ohm (from 7.2 to 7.8). I have tested each of them and measured the RMS voltage at the same time. I got quite consistent results: at 5 V, they are very loud, and at 7-8 V it became to be painful. So, in order to have a safety margin, if I design an amplifier capable of 10 V RMS, I will need 10*10/7,5 = 13.3W per speaker.
I think that the orginal organ had a mono output, because the loudspeakers are arranged this way inside: (see attachment).
So I intend to do the following:
[CMoy] -> [Convert stereo to mono] -> [Amplifier] -----> low-pass filter -> two large loudspeakers in parallel
--> band-pass filter -> medium-sized loudspeaker
--> high-pass filter -> small loudspeaker
Since the same amplifier would drive all speakers at the same time I would need 13.3x4 = 53.3 ~ 50W.
Then I would have to choose the class. I hesitate between class A and class D, but I think that the power is still low enough for a class A amplifier, which would provide the sound quality and simplicity I am looking for. For example, the LM3886 seems to be up for the task, since its datasheet says "68W cont. avg. output power into 4 Ohms at VCC = +/- 28V". Still, I have to read the datasheet in details to check if this is true, because my configuration is somewhat different : ~2 Ohms at VCC = +/- 10V, i.e. less voltage but more current.
I have had a look at a few designs and it seems that many of them include a pre-amp stage. In my case, I feel I don't need it, thank to the CMoy.
For the stereo to mono conversion, I intend to do this :
https://www.instructables.com/id/Simple-Way-to-Convert-Stereo-to-Mono/, while I am not 100% sure if it the right way (it seems too simple to be true).
For the filters, I have no knowledge, but I guess that I will have to go through the following steps: 1) determine the response curve of each loudspeaker 2) design the filters accordingly 3) adjust for overall balance. I am not sure what I will do if one speaker is significantly louder or weaker than the others.
The final word: I am not after the highest sound quality using complex refinements, just a good sound for a reasonable amount of money (say less than 100 € of components). I have posted in the "Chip amps" section of the forum, because I guess this is the best path for simplicity, but I may be wrong.
So any advice is appreciated. In addition, a link to a successful project in this forum with similar specifications would be extremely helpful.