Illustrated guide to the 4U deluxe Chassis
Illustrated guide to the 4U deluxe Chassis
This is a visual guide to the assembly of the diyAudio 4U Deluxe Chassis. The “Jack of all Chassis”.
It has a pre-drilled back plate and pre-drilled and tapped heatsinks. The heatsink drill pattern is the diyAudio “Universal Mounting Specification” and the back plate has holes for input RCA jacks, Speaker jacks and a Power Entry Module that contains IEC mains inlet, power switch and fuse holder.
This chassis is ideal for the HoneyBadger, F4, F5, Aleph J, or Burning Amp. (The BA- with just one PCB of output transistors/channel)
It could also be used as the chassis for a Monoblock F5Turbo v2 or a Burning Amp with 2 PCB of output transistors.
Lastly this chassis has the “DIY-friendly baseplate” a sub-floor that has a grid of 10x10mm holes making no or little need for drilling holes to attach most of your components to the chassis. You will find that with just a little planning you will commonly need only to widen one hole to accept the mounting bolt for a toroidal transformer. Everything else can be mounted with the existing holes.
The chassis is also compatibletable with the diyAudio Chassis Riser system, allowing for more area to mount whatever your project may require.
Much more information may be found here -
Deluxe 4U "Jack of all Chassis" (All Aluminum) - Full width with 40mm Heatsinks - Chassis
Let’s look at the contents of the package -
Feet and hardware.
Heatsinks.
Top and bottom plate. These are custom aluminum, with an extra row of vents per side.
Back panel.
10mm custom front panel. Obverse.
Front panel reverse. This is a custom part made for diyAudio with the array of holes shown - these are all blind, but most are tapped. For example you can attach the V3 PSU circuit board vertically to the front panel, or attach a riser plate. The bottom centered offset hole can be drilled out for a power indicator LED. Other holes are there to accommodate handles. I’m sure there are many ways to utilize these attach points that the community will discover.
These rails are the mechanical heart of the chassis. They attach to the heatsinks, and then everything attaches into them.
DIY-friendly perforated baseplate.
Everything.
The logical place to start is here, with the rails and heatsinks.
(sometimes there is streaking from the cleaning process. It makes no effect on the efficiency of the heatsink, and is quite smooth.)
Bolt the rails to the heatsinks, but leave the screws a little loose.
The next pieces will be the back and front panels.
Locate the back panel and this hardware.
Attach both sides as shown.
You should have this assembly when done.
Align the front panel and your assembly as shown.
Attach here with this hardware.
Looking good!
Next the perforated base needs to be installed. This is the hardware provided.
It attaches into these countersunk holes in the bracket.
Using the supplied hardware it is intended to attach with the lip up
Which will give enough clearance in-between the black aluminum baseplate at the perforated base to clear small screwheads.
I like to mount it with the lip down, giving enough clearance to clear the through-bolt of a toroid transformer, but it requires some alternate fasteners. (See below for more information.)
Perforated base installed.
Now is a good time to snug all the screws and square the chassis as best you can.
The top and bottom panels are identical, but there is a front and back - but as the holes will align in only one direction, it is easy to determine.
The top and bottom panels attach with the sheet metal screws provided. It is a much stronger interface that you would think, regardless the strength is all in the brackets.
This is a visual guide to the assembly of the diyAudio 4U Deluxe Chassis. The “Jack of all Chassis”.
It has a pre-drilled back plate and pre-drilled and tapped heatsinks. The heatsink drill pattern is the diyAudio “Universal Mounting Specification” and the back plate has holes for input RCA jacks, Speaker jacks and a Power Entry Module that contains IEC mains inlet, power switch and fuse holder.
This chassis is ideal for the HoneyBadger, F4, F5, Aleph J, or Burning Amp. (The BA- with just one PCB of output transistors/channel)
It could also be used as the chassis for a Monoblock F5Turbo v2 or a Burning Amp with 2 PCB of output transistors.
Lastly this chassis has the “DIY-friendly baseplate” a sub-floor that has a grid of 10x10mm holes making no or little need for drilling holes to attach most of your components to the chassis. You will find that with just a little planning you will commonly need only to widen one hole to accept the mounting bolt for a toroidal transformer. Everything else can be mounted with the existing holes.
The chassis is also compatibletable with the diyAudio Chassis Riser system, allowing for more area to mount whatever your project may require.
Much more information may be found here -
Deluxe 4U "Jack of all Chassis" (All Aluminum) - Full width with 40mm Heatsinks - Chassis
Let’s look at the contents of the package -

Feet and hardware.

Heatsinks.
Top and bottom plate. These are custom aluminum, with an extra row of vents per side.

Back panel.

10mm custom front panel. Obverse.

Front panel reverse. This is a custom part made for diyAudio with the array of holes shown - these are all blind, but most are tapped. For example you can attach the V3 PSU circuit board vertically to the front panel, or attach a riser plate. The bottom centered offset hole can be drilled out for a power indicator LED. Other holes are there to accommodate handles. I’m sure there are many ways to utilize these attach points that the community will discover.
These rails are the mechanical heart of the chassis. They attach to the heatsinks, and then everything attaches into them.
DIY-friendly perforated baseplate.
Everything.
The logical place to start is here, with the rails and heatsinks.
(sometimes there is streaking from the cleaning process. It makes no effect on the efficiency of the heatsink, and is quite smooth.)
Bolt the rails to the heatsinks, but leave the screws a little loose.
The next pieces will be the back and front panels.
Locate the back panel and this hardware.
Attach both sides as shown.
You should have this assembly when done.
Align the front panel and your assembly as shown.
Attach here with this hardware.
Looking good!
Next the perforated base needs to be installed. This is the hardware provided.

It attaches into these countersunk holes in the bracket.
Using the supplied hardware it is intended to attach with the lip up
Which will give enough clearance in-between the black aluminum baseplate at the perforated base to clear small screwheads.
I like to mount it with the lip down, giving enough clearance to clear the through-bolt of a toroid transformer, but it requires some alternate fasteners. (See below for more information.)
Perforated base installed.
Now is a good time to snug all the screws and square the chassis as best you can.
The top and bottom panels are identical, but there is a front and back - but as the holes will align in only one direction, it is easy to determine.

The top and bottom panels attach with the sheet metal screws provided. It is a much stronger interface that you would think, regardless the strength is all in the brackets.


