ZEN Amplifier Mini with IRF610 as Headphone Amplifier for 32 Ohm

This obviously a far bit more complex, but you can pick and choose elements if you like any ideas:
ZEN_HEADAMP_Z1-1.png

LTSpice gave me 0.015% distortion at 9V p-p. I would not expect it to be close to this in reality, but should still preform well.
I'v had good look with this CCS in terms of stability and seems to works well.
The JFET buffer make it easier to drive (input capacitance) and allows a smaller input cap to be used.
The AC feedback maybe a little much as 1000u output cap is more than enough into 150ohm not to roll off. But it does make it easier to set gain via R4.

Just thought I'd float some ideas around 👍
 
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The dissipation will be (24V * 0.223ma) / 2 = 2.676W for both U2 and U3, assuming bias is set to 12V.
lineup: have you simulated with a JFET buffer? it seems to bring down distortion (unless that's what your after) and help with ripple rejection.
 
This looked like it would be fun to try on breadboard and after a couple of screw ups, I realized I had a mistake in connecting Q2 which I had replaced with BC560. I used the schematic in post #10 across a 150R load. I wasn't sure what input/output target to use, so I just set it to output 1V, which took 0.4V input to reach. BD140 was quite unhappy without heatsink, going over 70C until I got heatsinks on and then everyone got along nicely. I tried both IRF610 and IRF520 with no meaningful difference between them. If I drop down to a few hundred mV input (0.5V out), THD drops to below 0.05%. I wasn't sure how much current would be going through 3R3 so I used 3W. On bench supply, it starts out pulling around 170mA and goes up to 250mA as it warms up (+24V or 6W draw).

Thank you lineup for a fun exercise! :hphones:

Cheers! 👍:cheers:

Zen_HA_breadboard_1.jpg
Zen_HA_400mV_THD_IRF520_1.jpg
 
Hi Folks,

I have just finsished a few minutes ago a PCB for this Headphone amp, it's not the smallest but it's for fun, size is 96mm x 68mm. These PCB are for 1 channel. Q1 and Q2 must be attached to a heatsink. The schematic is per post 26 for higher impedance headphone (300/600 ohm). R5 is 1W and the rest 1/4W.

If I understood well the relay will be activated from when the 24v is applied and after a small delay the relay will become inactive.

Here are the files including the non-tested Gerber files.

ZEN HA Top view.png


ZEN HA schematic.png


ZEN HA components.png
 

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Hi,

P1 volume was very small and useless on my PCB therefore please find attached another set of Gerber without P1 and also a third Gerber without P1 and including a ground plane around the audio section.
 

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Adding input resistance (R2 10K) didn't change result as it just required additional input to reach the same output. I did a very rough calculation for the power rating of R3 (3R3) given the draw I was seeing on my bench supply which was drawing 0.25A so assuming the entirety of this was passing through R3 (which it's not), R3 would be passing ~0.2W. R3 could be satisfied with a 1/4W resistor

Anyway, not satisfied with the discrepancy between my reading and lineup's sim, I did a proper breadboard build which draws 0.2A and removed the 1K resistor at output that was in one of the earlier schematic.

With a cheap, minimal heatsink on U2, it's well behaved and stays below 50C. We can't get into the FAB club unless we pass 50C :hot::firefite:

Still having fun. Cheers! :cheers:
 

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