What’s On the Bench Tonight (OBT)

Nice! Tell us more about the crossover curves and voicing strategy.

You have 4 inductors, 5 capacitors, and 5 resistors. That’s a lot of parts for a 2 way. I think LS3/5A was 11 components and that was a lot. My Vanguard managed to do it with 6 components.

Sometimes drivers that need a lot of resonance peak notch filters can rack up parts count quickly.

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A model railway DCC controller.

I ran out of PIC16f1812's so bought in some PIC16f1788.
Just changed selected micro in MPLAB X expecting it to work and it didnt.
The a2d wasnt functioning.
Had a dig through datasheet and a2d works a bit different in 1788.
So updated a2d registers and that fixed it.

Then noticed the speed display didnt always go down to zero.
Found bug in simple divide routine thatt was used to save using PIC divide function.
I was dividing by 33 but routine was miscounting always adding extra 1.
Easy fix.
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The crossover is sort of 4th order for the woofer when you include the baffle step compensation. The tweeter crossover is sort of a 3rd order as it includes a shelf filter to compensate for the low frequency gain of the waveguide. There is also a notch filter on the tweeter. For voicing I used the waveguide to match the dispersion of the tweeter to the woofer at the 1,500 Hz crossover which is low enough and steep enough to avoid the woofer cone breakup. The Visaton tweeter is long throw and very linear and the waveguide gives 6 dB gain in the low end, so it's possible to have 0.1% distortion at decent listening levels. I stuff the box with 9 oz of wool, so it is very very well damped. The walls are plywood with a butyl rubber and foil damping applied. There is little to no resonance and the waterfall decay is fast. I have parts to build a total of six. After that I'm moving on to something new. It took a lot of effort to get the 3D printed baffles just right.
 

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Nice! Tell us more about the crossover curves and voicing strategy.

You have 4 inductors, 5 capacitors, and 5 resistors. That’s a lot of parts for a 2 way. I think LS3/5A was 11 components and that was a lot. My Vanguard managed to do it with 6 components.

Sometimes drivers that need a lot of resonance peak notch filters can rack up parts count quickly.

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That's a nice looking speaker build. I spent a lot of time testing different box damping materials and configurations. 1) I found that foam was far less effective than fiberglass batting or densely packed lambs wool. The foam is convenient, so I tried it over and over but it just didn't perform as well, likely due to it's low density. I bought the best quality acoustic foams I could find. I went so far as to totally fill a box with engineered acoustic foam. Damping effectiveness is directly proportional to material density as I found in an acoustics textbook. Many foams degrade with time so in 20 years it can become a mess. 2) Acoustic damping material works by impeding the air motion, just like any damper, the resistance is proportional to the velocity, not the pressure. The velocity of air perpendicular to a wall is Zero near the wall. So placing damping material against a wall makes it the least effective as it is only damping sound waves moving along the wall. 3) To damp a sound wave, you need a thickness of material close to or longer than the wavelength of the tone you seek to absorb. So to damp that first and second acoustic mode of a box, you really need fiberglass or lambs wool filling the entire box. If you connect a sinewave generator and slowly sweep it between 100 Hz and 1000 Hz you will light up your acoustic box modes and with no stuffing in there they will be very audible. Small boxes have the advantage of producing a higher frequency first mode and acoustic damping is more effective at high frequencies. There's some info you didn't ask for. Ha How do you like Etsy vs. Ebay? I have yet to try selling on Etsy.
 
I have butyl/foil lined walls with adhesive eggcrate foam plus polyfill stuffing inside main chamber. Melamine foam sponges work best actually as sound damping on walls. Same as BASF Basotect. So it won’t rot after 20 years like polyurethane does. But still need to use polyfill or fiberglass in main volume. I agree that for sealed speakers having stuffing is critical to good sound.

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I like Etsy for the type of DIY products I sell. For a finished commercial product with higher ticket items probably best to have dedicated e commerce site to avoid the 5% Etsy storefront “rent”. The back end logistics and order fulfillment tools that Etsy provides is really convenient.

For by XSA Labs speakers and finished commercial amps, I’ll be using a dedicated website.
 
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Yes, available in choice of bamboo, ultra gloss blonde birch, and stained birch with satin finish. I also had a test set made in black painted birch as well but decided not to go to production with that.

Bamboo:
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Glossy blonde birch:
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Stained satin finish birch:
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Satin black paint on birch (currently not available):
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Sexy man... 4" or 5¼"? It's hard to tell from the photo. It's nice that your drivers don't have a brand plastered across the dome.

They remind me of these if they weren't cheap 🙂

I use them to test amplifiers and how they drive cheap speakers. They actually sound really good for their price price point.

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On the bench tonight is a Marantz model "Thirty-Three" preamp circa 1970's.
The power amp, a model 16 (100+100W) is done, and back to a happy customer.
The preamp suffers from the same as did the amp - dryrotted electrolytics.
Once that's repaired, it's on to the last piece, the matching tuner.
 
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A MM/MC impedance/capacitance/gain mode selection switch for the Phono-01 preamp phono line stage. First production line sample unit 1 looks good and we are rolling forward with it. These are Susumu 0.5% precision resistors and high quality NP0 capacitors.

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It goes on the back panel of the Phono-01 like this:
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Phono-01 has a separate ultra low noise PSU to make this MM/MC line stage ultra quiet.
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On the bench tonight is a test of the Micro-Audio SMPS 550-R2 class A PSU with my SSR speaker protection board operating on remote controlled logic.

https://www.diyaudio.com/community/threads/rtr-ssr-speaker-protection-gb5.392399/post-7291752

It works like a charm and lets you use a simple latching DPST switch with built in LED to control the SMPS remote on plus provides delayed speaker turn on and instant speaker off to prevent both turn on and turn off thump.
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