What to use for spheres in scale solar system project

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The Sun, six times bigger than Jupiter? Not even close.

"The Sun's diameter is 864,938 miles (1,391,980 km). This is almost 10 times larger than the planet Jupiter and about 109 times as big as the Earth."

So the Sun needs to be ~34' in diameter for a 41" Jupiter.
 
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. . . 41 inch half sphere for Jupiter and a 33 inch half sphere for Saturn. . . .
For those sizes I'd start with 3 or 4 half-circles cut from thin, cheap, plywood using my router and a circle jig. Attach some chicken wire or hardware cloth and form it to "look right". (A highly accurate sphere isn't required here.) Then cover it with canvas cloth or fiberglass fabric. (Auto body or boat repair shops may have the materials or give helpful advice.) Finish with fiberglass resin or several coats of polyurethane.

Dale
 
Start your project with the biggest object (Sun) scaled to something readily available of manageable size...perhaps a sphere of roughly 50 cm diameter. Then Jupiter and Saturn are 5 and 4 cm respectively, Uranus and Neptune roughly 1.5 cm and the rocky planets various sizes of shot.
 
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