Very Simple, Almost Universal, Speaker Protection Circuit

The maximum voltage is limited by the components used, as well as dissipation.
Beyond 100V total rail voltage, choice of components becomes difficult.

The nice thing is, it uses the amp power rails and requires no auxiliary supplies.
And if the amp supply should fail, the protection kicks in automatically.


Patrick
 
No, because I can't find any suitable switching MOSFETs with high voltage, low on-resistance, and low gate charge.

Unless you want to propose one (rated at 1.5x the voltage you intend to use them for) ?

Also the rest of the circuit would have to be able to cope with the high voltage.
Too many compromises, and limited demand.


Patrick
 
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Well, I think you are at the Pass forum, not ?
I believe the majority of the projects here are <<100W ?

I think you can easily find one of the many protection boards on offer elsewhere to suit your application, for example :
diyaudiostore.com/products/soft-start-speaker-turn-on-delay-and-dc-protector-boards

Our board as shown in post #20 measures 30x58mm, BTW.


Patrick
 
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Another update :

Fran and I have been making enquiries and updating PCBs and Documents.
So here is what happens next.

People who know me know that I do not support buying finished modules.
That is not DIY that I want to support.
But in view of potential difficulties in soldering the SMT power MOSFETs, we have looked into supplying PCBs with the devices already soldered.
We specifically did not ask for complete assembly of all SMD components.

The PCB shop does not stock the specific Toshiba MOSFET we have been using.
Luckily, we found one from Infineon which has practically same specifications.
And PCB shop stocks them. So we can offer those pre-assembled.

Fran will order the latest version PCB again (already the 7th version), together with the new MOSFETs.
We expect them in about a week.
He will run them through the same test with +/-12V as well as +/-50V rails, just to be absolutely sure.
Then we are ready for a GB. Precondition is minimum 100 single channel protection boards.

Postage world wide from Ireland with tracking is ~15€.
In order that the postage is not becoming excessively dominant, we shall order a 4-PCB bundle.
i.e. subscriptions is in multiples of 4.
Exact pricing still to be confirmed, but is likely to be 14~16€ per PCB sub-assembly, of which ~8.50€ are cost of FETs including EU tax.
Plus postage.
Additional cost to complete the build is less than 15€ per channel.

Once Fran is through with the last bit of testing, we shall open a GB thread.
As usual, you will receive instruction documents together with the boards.


Thank you for your interest,
Patrick