Updated Pass A40 Design

I completed a layout yesterday and pulled the trigger at PCBWay. The board will handle 3 X TO-247 Darlington or 2 X TO-247 mosfet/side. It is currently sized to fit between the flanges of my Conrad heat sinks. If the design works out as expected, I'll consider a more universal layout per the templates provided. Right now, the layout is for the enhanced circuit version with current mirror loaded diff input and Darlington VAS. I am using Toshiba TTA004B and TTC004B for the VAS stage to handle the extra dissipation.
 
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Gottem boards.... I will likely start with the Darlington output version of the design using 3X each side TIP142G and TIP147G from onsemi. There are a couple of minor board issues that can be fixed with creative jumpering. First thing I will do when I get home will be to drop a board between the flanges of my Conrad heat sink to check fit.

Ed - Also ordered some 2N5401/5551 via E-pay for the low power transistors on this build. VAS will be TTA004B and TTC004B as previously mentioned.
 
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Figured I'd put this here, as it is about an Updated A40. Recently finished this update with the help of WhiteDragon. With a slight modification to the input scheme, and 2 pair of MJH6284/87 darlingtons, I'm able to run it at 2A with 30V rails. Of course the sinks are lukewarm at best. With an eye towards a 3A bias, I'd like to add another pair of outputs, and keep those TO-247's safe. Is it as simple as adding another pair and maybe increasing the Re to say 0.75R? Are there any other values that may need adjustment? As it is, I dare say it may be better than my first A40 clone.

thanks,
John
 

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The board was made to fit between the flanges of a double-flange Conrad cast heat sink, with the output Darlingtons standing up. However, it would probably work with the devices lying down on a wider heat sink. I only had 5 boards made. What I need to do to proceed is to figure out how to drill the flanges to fit the TO-247 Darlington packages. Until I figure that out, the project is pretty much stalled. No Gerbers will be made available.
 
Figured I'd put this here, as it is about an Updated A40. Recently finished this update with the help of WhiteDragon. With a slight modification to the input scheme, and 2 pair of MJH6284/87 darlingtons, I'm able to run it at 2A with 30V rails. Of course the sinks are lukewarm at best. With an eye towards a 3A bias, I'd like to add another pair of outputs, and keep those TO-247's safe. Is it as simple as adding another pair and maybe increasing the Re to say 0.75R? Are there any other values that may need adjustment? As it is, I dare say it may be better than my first A40 clone.

thanks,
John
Sorry John
For not replying and updating your request for 6 output devices

To match the thermal stability goals of the original design
for Class A bias is closer to 1 ohm for 6 output transistors.
For Class A/B .82 ohm even .68 would be ok

Original design is using .68 ohm per transistor
Parallel degen is .68 divide by 2 = .34 ohms

For 3 pairs
1 ohm divide by 3 = .33 ohms

To drive 6 output devices would simply increase
the durability of the second gain stage driving them
and likewise transistor used to apply constant current
.
T4 and T5 have been changed from T0-92 devices to
more thermal Friendly T0-126 package.
Degen resistor slightly lowered to increase current
for the constant current source simply 100R 5%
lowered to 91R 1% to slightly raise current.

options included in notes to adjust idle with set resistors
and option to improve DC offset on output.
Original design approx 8 to 10 mV on output
Can be improved with one resistor change to be
around 3 mV to under 1 mV

of course click to enlarge

A40START_6PACK.JPG
 
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