Rockford Fosgate punch 800 crossover distortion , no bias setting possible

Hello all!

I have a punch 800a2 which plays music but is slightly distorted.

With higher frequencies it gets more audible , on the scope there is crossover distortion. the same like turning the bias pot completely CCW.

The amp draws only 1 A and the current didnt get higher when turnin clockwise.

Usually if set correct, it will draw around 2-3 amps.

What can cause that no bias setting is possible?

Best regards!
 
ill send a picture. While listening to music it sounds ok not " over distorted ", but you can hear a light crisp if bass occurs and

driving a 50Hz signal makes it more audible but not visible on the scope. at Frequencies above 10kHz it is visible.
 

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Hi!

Not all Voltages are present and as printed in the circuit ( 15 and 17V ) is 19,4V and 20,8V )

Here are the voltages is had, it seems that the left channel is correct, but right channel has no +15V, its -2,X V.

LEFT CHANNEL:

values in ( ) are the marked voltages in diagram.

R209 both sides to ground 20.8VDC (+15V , +17)

R207 both sides - 19.45VDC (-15V , -17V)

R216: -18,9 ( -15V)

Anode of D206: 20,8VDC (+15V)

R257: -19,4VDC (-15V)

cathode of D203: -19,43VDC (-15V)

R230 : 20,8VDC ( +15V)

Q230 collector: 20,83V (+17V)

Q224 collector: -19,45V (-17V)


RIGHT CHANNEL:


R309: 20,83V (+17V)

R307 both sides -19,45 ( -15V , -17V)

R316: -19,45 (-15V)

cathode D303: -19,45V (-15V )

R 330: -2.3V ( +15V )

D306 anode: -2,1V ( +15V )

R357: -19,4V (-15V)

Q330 collector : 20,83V (+17V)

Q324 collector: -19,45V (-17V)


I measured voltage on C305 , there is just -2,2V. Its weird, in the schematics it should be 100uF 50V ,but there is a electrolytic SMD CAP 10uF 16V installed.
Looks like its original.
Do you have another revision of the diagram so i know what to put in there?


Thanks in advance !
 
Last edited:
R37 is on top of the power suppy diagram. But values are different on some resistors.

i installed a 10uF 16 V on C305 but it changed nothing.

I dont know why, but now there is DC on R- and ground, sometimes -32V and sometimes -53V.

With a speaker connected the cone moves a lot and then amp shuts down, supply voltage goes down because of too much current.

R383 has -53V and the other terminal has -27V