Repairing My Penultimate Zen V4

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Hello 🙂

Last Year I built myself this lovely sounding amp, pics can be seen here
Rixsta

I had it running for about a year, then when i blew one channel up and was too lazy to fix it untill last night. It was the input i thought that caused it to blow as i have no voliume control so if the amp is on and i plug things in it can be sensitive to the buzz or static at the input,which is what seemed to have done it . am i right in saying that if i put in a Volume coltrol and have the amp turned down wheni plug things in i will no longer have this problem of blowing the thing up ? lol

Here is the schematic
http://www.passdiy.com/pdf/zen-v4.pdf
Well anyway to my surprise i open it up and ill tell you which parts have gone
Z1 - Z5 totaly blown and possibly D1 not sure yet
R7 burnt out compleately
R0 slight burn marks
and one of the mosfets was blown i think Q5 the others were ok but i replaced them so far anyway.

So anyway im just about to replace the Zeener stack which i didnt do last night and fire her up again.

When i fire her up i just charge the power supply then connect it to the amp powering from the charge in the capacitors, it's a good way of testing and if all is good you get sound for about 10 seconds untill the capacitors have discharged.

brb 😀
Im no electrician btw lol
 
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Ok, replaced the parts, fired her up just from the charge in capacitors, working channel still ok and the channel im fixing, well powers getting thru all the board but as the music fades away on the working channel the music slowly comes in on the broken channel lol of corse it's distorted becuase im running of capacitors for testing purpose.

is it possible a capacitor needs replacing ? i might just replace Q4 now altho it seems ok

If i had the gut's id just wack the power right in but i dont have a variac to slowly bring it up, so dont want to risk it going up in smoke again.
 
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Ok am realy actualy stuck now lol

I am about to look one more time to see if i missed anything daft, ive check near enoth every component on the board, it works but is just not as loud as it's meant to be because half of the circuit is running on too low power, but i cant figure out how or why thats happening.
 
Novice electrician almost sorts it out lol Ok dont laugh
i didnt have it biased right, so i learn something new (bias efects almost whole circuit!) 🙂
now it looks like only problem is theres no .66 Voltage drop over R0

it's about .002

the investigation continues 🙂 think im nearly there, hopefully
 
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Thankyou Blues.

Q1 (no heat at all from the device, i presume this is the output transistor hehe)
Drain = 22volt it is correct
Gate = 3.4volt it is not quite correct but im sure thats not the problem

U have a fuse before the transformer and 2x 6amp fuses on the secondarys.
 
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Thankyou Very much for your help, it's apreciated!
Well i have it working now with 0.77v over R0/R1. Ive not had the gut's to turn it on compleatley yet as id like to try and bring that down to 0.66v

Would you happen to know how to do this ? it's not the R4 Potentemetre is it ? thats for the main bias, im learning here and i like it!

When unplugging the music fades slowly, on this channel im working on with 0.77v it fades almost instantly. So im a bit worried with such high ampage ill be Toast! 😀

How would i change this ?
 
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Glad you found the fault, but do you know the root cause? If not the same thing may happen again. Sometimes it is hard trying to puzzle out what when wrong because your thinking is based around the correct circuit diagram, not the actual circuit you have with the fault condition. I found this whilst fixing an Aleph 4 whose fault condition was caused by a short circuit to the underside of the lid of the amp which is of course removed for repair!
 
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