Power Supply with Active Rectifier, RF Filter and Super-Regulator

So one just reverses the connection?
In such case, you use + output from supply as a ground. So, you connect there amplifier and loudspeaker grounds, and connect that + point (now ground) to the amplifier chassis through 10 Ω NTC or using diode bridge. There are only two connection points at + output. Probably good way would be to join two ground wires for amplifier and loudspeaker at one terminal. I was successfully crimping two AWG16 wires to one Fast-On terminal. Using Phoenix terminal blocks with 6.3 mm pitch, there is a place for two AWG14 wires at minimum.

Terminalblock.jpg
 
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At the risk of belaboring the output capacitor question - (who better than I to belabor things?) - if one can use any value they want - for a device needing 40 volts @ 3 amps - what is a good value to use?

Sorry,
There will be no real difference in performance with any. But as I can measure insignificant difference in favor of 1800 uF, stick with that. 😀
 
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Thanks for the guidance. Now I am embarrassed seeing you have this capacitor on the board! I thought it was outboard.

I will look on the schematic more carefully before I ask another one of those questions.

Just saw your post - I figure I will use the 1800uF on the board and augment with outboard caps even nearer the circuit.

Thanks, Tombo
 
My amplifier does not have a chassis - just a big heatsink from a DYNACO Stereo 400 amplifier per channel. sitting on a Baltic birch plywood board.

Sorry to be so needy - but would this (hopefully) no longer need a connection to the amplifier chassis?
 
Connection to chassis is a mater of safety when metal cases are involved, as metal chassis must be by safety regulations, connected to the power/safety earth. You have no metal chassis, but that is still not safe. In case of mains transformer insulation failure (however small chance is that), mains voltage can directly enter power supply, burn through and reach any of other connected audio components you may be touching at that very moment. Life threatening situation.

Power cord has third wire for power earth/safety ground. That wire should be connected to power supply ground through 10 – 20 Ω NTC resistor or diode bridge wired as ground loop breaker.
 
Result will be too much ripple at several A loads, preventing regulator to work at very low voltage drop. 🙂

I don’t see any problem with harmonics at single microvolt levels. Whatever is presented in measurements, is a worst case with low quality transformer, DUT, power amplifier PCB and measurement gear on the bench. The result is that 50 Hz is directly entering high input impedance LNA through cables and that 50 Hz EMI is responsible for most harmonics present in the FFT measurements. It does not originate from the supply output.

Large reservoir capacitors cause high amperage charging pulses and those cause strong electromagnetic fields that induce noise in the supply PCB. I've noticed that with other supplies that use the whole PCB area for tracks/planes.
This is the reason I use as little copper as possible. Everything is a design compromise determined by design goals.
 
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Got my boards yesterday. Have installed resistors in four - should have the rest of the insertions done this evening.

Very nice looking boards. Did not mean for there to be the shadow.

This is a bigger board than I expected - compared to the first version.

I have four remaining if there is any interest.

IMG_0538.JPG
 
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This is a bigger board than I expected - compared to the first version.
This is a complete power supply and R21 is just a voltage regulator add-on module.

looks like the easiest thing to do is use my existing Zen Mod cap bank
Twist together connection wires to the external capacitors bank, to reduce radiated electromagnetic noise.
 
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