Plastic Speaker Cabinet - How I calculate the thickness?

B&W did a lot of research on the optimum shape. I would do them as a quarter wavelength TL instead of a half-wavelength thou.

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dave
 
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Gilbert Briggs suggested a novel approach to the problem of panel resonance by using an expanded polystyrene sphere.

By mounting two drivers at opposite sides of the sphere with both cones facing outwards and the voice coils connected in phase to obtain push-pull, out of phase operation, little resonance was heard in spite of the fact that the vibration of the 'walls' of the sphere could be felt by finger touch.

Filling the interior of the sphere loosely with BAF reduced the main resonance peak.

Incidently, Briggs noted that the polystyrene sphere fitted with a single unit, or two units operating in phase, were unsatisfactory.
 
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Here's an idea of a helix in a egg/sphere shape, the surface would have a double wall, the void in between filled with sand ( or possibly sand mixed with a rubber compound ), the helix would reduce internal echoes and also stiffen the structure. If you're going to 3d print something, you might as well let your imagination rip.
 
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Here's a slightly better picture, if the driver used was a car coaxial, the tweeter could be removed, and the resulting hole through the pole piece/ magnet could be used to have a piece of studding going from a phase plug, through a cast iron weight ( that would be supported on foam for isolation ) and a hemispherical " nut " on the outside of the enclosure that would hold the assembly in place.
 
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Here's an idea of a helix in a egg/sphere shape, the surface would have a double wall, the void in between filled with sand ( or possibly sand mixed with a rubber compound ), the helix would reduce internal echoes and also stiffen the structure. If you're going to 3d print something, you might as well let your imagination rip.

There is a commercial version of this idea: https://www.node-audio.com/docs/hylixa-technical-white-paper.pdf
 
Hi very nice thread
If taming vibrations is the main aim i would look at the most critical application The subwoofers
I would look at how the subwoofers are built, the best ones i mean
They are almost all more or less a cube extremely rigid and heavy Ok someone is also spherical
I think that subwoofers design and construction is a very challenging task indeed
I have heard a shocking statement about the optimum ratio between the mass of the cabinet and the moving mass of the driver I can believe it
A ratio of thousands
 
They are almost all more or less a cube extremely rigid and heavy

Heavy is not an asset, stiff is critical in a woofer, one wants to push the (potential) resonances up above the speaker’s passband. A compact enclosure will tend to help in that respect, but some pretty good bass can be had from other shapes.

Active reaction force cancellation is a clver trick to dramatically reduce energy loaded into the enclosure from the woofers.

dave
 
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Speaker thickness plastic is a PITA.
You will need multiple layers, honeycombs, foam cores and so on.
Expensive, slow, unpredictable as it is a new process.
And a sphere, another new complication.


Been processing plastics since 1993...
Around that time I got a full US patent on a shape for enclosures made out of thin thermoplastic material, made dozens of enclosures based on those principles, quite some money too, and I respectfully submit that you have no clue.
 
Not sure why somebody processing plastics since 1993 (so for almost 30 years) finds it complicated/difficult/dazzling/whatever.

On the contrary I see people using plastic to build cabinets doing so to simplify their own life, increase production, reduce workforce, etc.

FWIW I make Guitar Amps and for the last two Months have been working to junk traditional Tolex covered MDF/chipboard cabinets and replace them with plastic thermoformed ones, go figure.
 
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Heavy is not an asset, stiff is critical in a woofer, one wants to push the (potential) resonances up above the speaker’s passband. A compact enclosure will tend to help in that respect, but some pretty good bass can be had from other shapes.

Active reaction force cancellation is a clver trick to dramatically reduce energy loaded into the enclosure from the woofers.

dave
hi yes I agree I said a cube because there was a talk about spherical cabinets
a cube it's a much simpler shape
Moreover i see very few spherical subs around There must be a reason
And considering that the requirements for the lower woofer are quite different than for the remaining drivers i would look at a separate box for it
I see that almost no one like this and i really don't know why I mean the sat plus sub option They prefer to make a single huge and heavy cabinet
 

they don't specify the frequency range for the PP version
it would be very interesting to see some distortion measurements
they just mention a very similar peak SPL but not at which Hz an distortion
the price difference is huge

The price difference mostly is due to DSP and Dante networking, not to the enclosure material.