Patchwork Reloaded: Circuit Optimization and Board Layout.

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MJL21193 said:
You're slipping again Dan! Didn't you take your meds today? 😀

We are talking about power supply ripple rejection of the amp circuit. The resistors and caps form a filter to drive the effects of this ripple from the power supply down in audibility.

What happens when you try to make an adder with caps? That does a lot of harm to a signal instead of just a little bit. You want DC right?
 
Last night looking at the old amp revealed PSR of about 70 dB.

If you filter the power line with a simple RC network the PSR would improve by theoretically but you are loading the filter so the improvement will be less than theoretical.

Adding a pass transistor and filtering the base, the power supply remains low impedance. Okay you do get a volt drop across the transistor, but you could achieve quite high PSR this way.

The picture shows a filter 36 dB down at 100 Hz and this means the amp PSR would be 106 dB (add amp PSR of 70 dB).
 

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Nico Ras said:
Last night looking at the old amp revealed PSR of about 70 dB.

If you filter the power line with a simple RC network the PSR would improve by theoretically but you are loading the filter so the improvement will be less than theoretical.


Hi Nico,
I employed the simple RC low pass filter to improve the mid/high range PSRR. As shown in my plot, this gives good simulated results. This also gives good real world results without too much complication. If I want to improve this further, I would split the frontend of the amp from the main supply and use a separate, regulated supply for the front end. For my tastes, my ears and my expectations, this is not necessary.

Over in my Abomination thread, I was shown how to do a simple test that demonstrates the audibility of the power supply ripple. In the test, detailed here, I could not hear anything from the speaker.

It is good to shoot for the absolute lowest, but in most cases it is not necessary. Numbers are misleading and real listening is what counts.
 
I have taken another look at the "bootstrap" resistor, prompted by Nico. I have found that it isn't making the difference that I first experienced. Granted, a lot has changed in the design since I first employed it, and the optimizations that have been done may have made up for the deficiency it was covering.
I have decided to delete it, rather than leave it for "old time sake" It doesn't do anything bad, but it also doesn't do anything good.
I have updated the plan:

PATCHWORK.png


🙂
 
I have been playing with RMAA and decided to do some tests on the Patchwork amps that are being used in my 6 channel amp.

Tests were at about 20 watts output into 8 ohms. Signal was attenuated by a resistor divider. Ignore the stereo crosstalk figures, as the attenuator used a common ground.

The scores:

RMAA_PW_MID_HIGH.png


THD:

THDSpectrumSC_VS_PW.png


Noise:

NOISE_SC_VS_PW.png


Frequency response:

FREQ_RES_SC_VS_PW.png


IMD:

IMD_SC_VS_PW.png


I just posted results for the same tests on the K10A amp for comparison.
 
My simulation of the amp puts the THD at ~0.001% at about 50 watts output. I ran some more tests with RMAA, this time getting all of the settings right (checked the "do not monitor" box in the recording properties - I didn't do this with the results above and it makes a big difference) and the results are below. Actual output from the amp is about 20Vrms, so ~50 watts into 8 ohms.

First the numbers. First 2 tests are for the soundcard itself. The second 2 are with the amp in the loop. I ran these tests several times to verify consistency.

rmaatestonpatchwork.png


Soundcard THD = 0.0019, therefore the amps THD = 0.0002% (0.0021 - 0.0019 = 0.0002). Very good!

Frequency response comparison between the soundcard only and the amp looped in:

Spectrum.png


Noise spectra, soundcard only compared to amp looped in:

Noise.png


IM distortion, again a comparison between the soundcards native IMD and with the amp looped in:

Noise.png


Finally, the THD spectra. Soundcard alone is the white trace, amp in the loop is the green trace. We see 3k and 6K (these are present in the same magnitude for the soundcard test) but they are below -100db:

THD.png
 
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