Orion HCCA 150 Pop top amp

I use Kester #: 24-6040-0039 but you may want lead free and may not want to buy a full pound if you're only doing a few repairs.

For a desoldering pump that works buy a Edsyn Soldapullt DS017 directly from Edsyn.

For braid, the most important is to buy fresh braid that has flux in it. Additional liquid flux can help it be more efficient. The Kester 186 (one of the few things I'd buy on ebay) is a good general purpose flux. 0.1" wide flux is the most common.

We're not at the part-ordering point here but... do NOT buy electronic components from ebay or amazon. Use Mouser or Digi-key.
 
Probably.

Clamp all transistors down snugly with the bars. Install 2 10 amp fuses in place of the original fuses.

Make absolutely sure that there are no solder bridges between the pads where you removed the transistors.

Does the amp blow the fuses with the two shorted transistors out of the amp?
 
In some countries, lead free isn't allowed. I prefer the leaded solder because I get better looking solder connections.

When you test the amp, just make sure that it's working at a low level without blowing fuses.

You're going to have to decide how much work you're going to want to do on this amp. Do you want to get it as reliable as possible or do you want to just get it working?
 
Then you'll need to replace virtually everything on the sides of the board.

When you start replacing the transistors, place them so that they're all perpendicular to the board and the same distance from the board. It takes a bit more effort but looks better.

Lay the board in the sink and replace them there. Clamp the transistors and the board down and solder everything down.

I'd use heatsink compound on the sil pad (dow corning 340 is a good choice).

If the sil pad is damaged, you'll need to replace it as well.
 
Ok will test amp tomorrow with out shorted 2n6491 inplace . We'll go from there. Ordering and Changing all 2N6488s , 2N6491s transistors and Power fets ,what's the original fets I see NDP7060 , IRFZ48V and TP50N06V or an upgraded/better fets
 
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So IRFZ3205s are best ? Will I need to change gate resistors ? The pad on one side has brakes/tears, theirs even heat sink compound under one 2N6491 no pad just comp.
 

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Ok ... I tested amp in car with 15amp fuses. + - wire to amp and remote turn on radio amp powered on few seconds then popped one fuse . When trying to replace fuse that popped I see a short/spark in fuse socket. Also tried removing + - wires , remote off then I'm able to install fuse it's sounds like it shorts , then when I go to install + - power harness I get a short/spark as soon as It makes contact with studs . So now I'm not able to fully install power harness with out short/spark and popping one of the fuses
 

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