My ESL attempt

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Tnx!

Here I have started gluing the spacers (20x2mm PVC) :

ELESH33.jpg


Using diluted contact cement - smells ....:dead:

/R
 
The project is a bit on hold - have to do some glue tests !

I've got hold of epoxy used for gluing planes and want to se how well it bonds to Mylar.

I have contact cement that works fine, but then I only have abt. 0.2s to get the stators aligned right!

All stators are now paited och have 3-layers of polyester or laquer on them.

ELESH32.jpg


Have some more PVC-spacers to glue, but after that it's time for the Mylar and a first smoke test!

/R
 
I have built a couple of test EHTs.
One using a 555 timer and then a 4-5x voltage multiplier and one using standard traformers and multiplierstages.
Will post pictures when I have a final version!

The PVC is from a local dealer. Comes in 1000x2000mm sheets.
I have cut it into strips 20 & 10mm wide.

Using 2mm for the treble panels and 1.5mm for the tweeter ( no 1mm in stock)

Have not decided how I will construct the X-over yet, but I think it will be active!

/R
 
Hi,
don't you think the spacers are a bit to wide,
because 20mm all around the speaker is a lot
of capacity which does not make any sound,
but is seen from the amplifier so: wasted efficiency.
For your tweeter I would cut them in halves.
Regards
Frank
 
Hi Frank,

The choice of 20mm wide spacers came from:

1. Trying to cut 1000x10mm strips resulted in uneven strips as the plastic moved in the gigant metal sheet cutter. Even with 20mm strips I have to stand on the sheet while a helper cuts the plastic. A saw could be used instead but cutting was so much easier.

2. Using 5mm aluminum tape for the "EHT-loop" results in two 7.5mm strips for gluing the Mylar to the spacers => higher tensioning possible.

3. With the intended frame, I'll "wedge" the panels in slots and the width off the spacers is needed for stability.

/R
 
Update:
PVC strips will not be used as spacers! 😡
Glued a midpanel yesterday evening using contact cement. Everything stuck together as suposed but it it so much easier using tape and it bonds better to both the film and stators.

Got a midpanel( 200x1000mm) working, using 1mm tape & 5µm Mylar. F0 is ~250Hz and it measures good up to abt. 17.5kHz where my sound card starts to drop off!

/R
 
Very nice job!

If I may suggest, it would be convenient to have an active crossover (like a cheap Behringer) so you can dial in the crossover frequency, slopes and panel attenuation quickly. Just to find out what is needed exactly.

If you use one step-up transformer per panel you can attenuate with the winding ratio's and use the transformer properties as part of the filter. Together with a couple of resistors and capacitors this should make a nice crossover.
 
Tnx!

I would like to keep the filter passive for now, but a active x-over is absolutely in the future plans!

Got a tip on a Swedish forum to look at how Quad solved the xo issue. So I'll try some simple RC-filters this evening! 🙂

Running tests I'm using 2x small 100V PA transformers, but will wind new toroids when I have a frame made for testing both panels.

/R
 
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