MX50SE problem please help

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At idle it’s really cool to the touch
That suggests its OK bias wise.

At idle it’s really cool to the touch but play music through it and it gets toasty like I said when I’m playing music the amp is outputing 1w I know this because the average voltage measured at output is about 2v a/c and it’s into a 4ohm load so if you take (2x2)/4 you get 1w why should an amp that’s running at 1w get so hot ?!?!?
There are a few reasons and you will have to work through each one to eliminate it. It should be so hot at just one watt output.

1/ If you are looking at average voltages with music and using your meter on AC then the result will be hopelessly inaccurate. Use your scope to look at the voltage across the load and look what the peak voltage is. If you are worried about the scope causing problems then use a series ten ohm with the ground connection.

2/ The amp is becoming unstable when playing music. You need the scope again to check and the scope need to have a wide bandwidth of at least 10Mhz to see what is going on.

3/ The bias current is poorly controlled and the amp goes into thermal runaway. Easy to check. Monitor the bias current (voltage across the emitter resistors) when idling, then get the amp hot and suddenly cut the music while monitoring the current. It should not be excessively high when hot.
 
Measure across the resistor. 5 millivolts across 0.1 ohm would be 50ma bias which seems a reasonable value although the exact value depends on what the designer chose and set.

50ma with a -/+ 35 volt supply is 1.75 watt dissipation per output transistor.
 
If the amp designer has done a good job the bias should not be too excessive when hot. Compensating for bias current vs temperature is a basic design task with any amp.

For example if the bias is 50ma idling and goes to 70ma when hot then that is OK, if it goes to say 100ma or higher then the designer has done a poor job with the vbe multiplier configuration.
 
Note that class B amp like this one that uses a Sziklai pair or Complementary feedback pair has very low bias current compared to EF output stage and this means it runs very cool at idle. However, it doesn’t reach its peak efficiency until the power output is very high, which means at low power it is terribly inefficient. Thus it gets hot at quite low power output. Thus is a 50W amp so you do need a decent heatsink.

That said, it will run hotter than expected if it is oscillating, even if the oscillation doesn’t stop it producing audio. CFP output stages do not handle oscillation well as they have limited turn off speed and you get some cross conduction where both transistors remain on for too long causing large pulse currents to flow resulting in high current draw and excessive heating.

If you output wires are too close to your inputs this can happen. Likewise, poor earthing can cause oscillation.

Hope that makes sense.
 
It might be worth trying. Use a frequency your meter can accurately measure... most are ok up to at least 1kHz. A reading of 2 volts AC at 1kHz is 1 watt into 4 ohms. That won't hurt the speaker but it will sound very very loud.