MDF finishing -- absolute best method

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I'm ready to finish some MDF cabinets and have sealed all of the porous places, (edges etc) with joint compund and sanded well.

Just to confirm what I've read --

Best to use a shellac based primer and sand between coats?

Then to topcoat, either an automotive lacquer or a urethane based paint?


I've read some folks actually use a roller (which seems like a very bad idea) -- I have a complete spray shop with HVLP gun, which I imagine is the way to go.

I've painted a lot of materials but never MDF.
 
This is how proper gluing looks like - you have to use V bit between plates to minimize grounding. For sealing use automotive ground or better polyurethane for MDF e.g. Relidur. Acrylics enamels and 2k paints are much easier than 2k polyurethanes that can be more expensive if you use them outdoor like for yachts. Conventional spraying is preferred because of orange peel. Automotive paints and effect are well known but you have more choices like soft-coatings. I like Nextel Suede Coating from Mankiewicz.
 

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The main issue with MDF joints showing is due to the glue you used to build the box. Rubbery glues like PVA allow the joint to move a tiny bit which shows through the paint.

I'm not sure what you mean by joint compound, maybe it's a US term for something I would normally know?

Yes a sanding sealer then normal primer, or just straight to high build primer would be a good first layer. Keep putting it on and sanding until the edge parts of the MDF are totally indistinguishable. After that you can topcoat however you wish really.
 
This is how proper gluing looks like - you have to use V bit between plates to minimize grounding.

This is the first time i've seen this method, (that doesn't necessarily mean all that much). What's this "grounding" you're trying to avoid???

I would think using filler to smooth over your grooves would
be far worse than having the plates completely butt up. yes/no?
 
I for one have given up on MDF for a gloss finish, any textured finish is fine because of its hiding ability, but high gloss just does not work. MDF is not stable enough and over time - sometimes longer than others - there will be a problem somewhere. Its just not dimensionally stable enough for a polished piano finish.
 
We have something to agree upon Earl, finally!
😀
I won't waste my time anymore with MDF - it looks great for a month or two but starts to "shift" underneath and ruins the best effort.
I have had great success with HDF - hardboard, it's surface stays flat.
This amp case is made from 5/16" HDF and still looks as good today as the day I finished it, more than a year ago.

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Shellac is always risky because of wax. Yes there ale plenty of MDF primers just ask wood industry paint dealers. I have Mankiewicz Relidur but in above we used simple automotive primer (several layers) then Nextel primer and Nextel topcoat that looks extremely smooth and high tech - used in luxury Volkswagen cars for example.

That is why you would use a de-waxed shellac 🙂
 
We have something to agree upon Earl, finally!
😀
I won't waste my time anymore with MDF - it looks great for a month or two but starts to "shift" underneath and ruins the best effort.
I have had great success with HDF - hardboard, it's surface stays flat.
This amp case is made from 5/16" HDF and still looks as good today as the day I finished it, more than a year ago.

View attachment 146907

That looks really nice John.
BTW your pancakes are fantastic. 🙂

Cheers
stinius
 
<quote>That is why you would use a de-waxed shellac 🙂</quote>

If you mix up the shellac yourself from flakes, you won't have this problem. It's also cheaper, and you only mix up what you'll use.

+1 on the HDF. It's also a lot heavier, which minimizes vibrations, and won't chip as easily if you knock against it with something.
 
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