MA FR HT project

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I myself did a HT build with the CHR70 last year for a friend. They do quite well crossed at 80hz. If you're planning on going as high as 100hz with the sub then sealed boxes might be just fine.

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Ply is certainly recommended. It's stiffer. However I highly doubt (unless very well trained) that you could hear the difference in any case. For that build MDF was more than adequate seeing as how it was for a friend of mine who is not an audiophile.

My general rule is if I stain then I build with birch; if I plan on painting then I'll build from MDF. Getting a smooth finish from paint on birch would take significantly more work.
 
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