Loudspeaker Electronics

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wilmslow were a little more expensive and didn't have the exact component.

I have made the order with rapid now - came to around £10, a little expensive, but not too bad considering the fact that it is a vital component.

You said earlier that playing the woofer with just the inductors may cause damage - when I received it, I tested it for around 5 minutes on a low volume with this setup - it wont have been damaged in any way by this?

richie: thanks, and I didn't realise I had put 2 in.
 
Reading the rest of the thread, if you inside-mount the woofer bear in mind you may not ever be able to get it out again without breaking the cabinet. Unless you are making a removable rear panel or something?

Also if you plan on undoing the driver mounting screws more than a couple of times I would not use wood screws as they will just end up pulling through the MDF, use machine screws and tee nuts. This may not be cosmetically ideal though if you do go ahead with the inside mounting.
 
AndrewT said:
MDF does not glue well to the end grain.
A butt joint uses one side face and one end grain face.
This is not strong enough.
Add a batten along the inside of every corner.
Screw through the batten into the MDF and use PVA wood glue. This gives a robust air tight joint.
Plywood is better than MDF for rough handling.

I disagree with this. The sub that was in the boot of my car whilst it rolled over at high speed and almost came out of the boot was not damaged in any way structurally. I only used butt joints, cut by hand as well.
 
Hi,

It was the capacitors I said might damage the amplifer, I assume you mean them not the inductor.

If you played it a low volume then it won't have done any harm at all. It is just that it puts a heavy load on the amplifer so if you played it loud it could damage it. If it still works its ok, it would have failed completely if it went. A well designed amplifer should be ok anyway its just not all amplifers are properly protected.

Regards,
Andrew
 
richie00boy said:
Reading the rest of the thread, if you inside-mount the woofer bear in mind you may not ever be able to get it out again without breaking the cabinet. Unless you are making a removable rear panel or something?

Also if you plan on undoing the driver mounting screws more than a couple of times I would not use wood screws as they will just end up pulling through the MDF, use machine screws and tee nuts. This may not be cosmetically ideal though if you do go ahead with the inside mounting.
Surely once glued, I would have no access to the inside anyway? or is the purpose for using the nuts to allow modification until I am happy with it at which point it will be glued?
 
Just wondering if its better to screw from the outside of the cabinet through the MDF and into the battens or:

screw through the battens and into the MDF.

I'm guessing that the first would be better as doing the opposite would mean that only a small amount of thread would be biting into the MDF (the batten is 21mm as opposed to the 18mm MDF.

I have been recommended to use no.8 1.5 (3.8cm) inch long screws.

38-21=17mm Screwing from the inside would give 17mm which would infact be the opposite of what I just thought. Would end up going too much into the MDF, leaving only 1mm spare and would probably break through, so I guess screwing from the outside is the only way to go, unless of course I get smaller screws.

How much thickness should remain between the outer wall of the MDF and the tip of the screw when screwing from the inside?
 
Hi,
if 1.5inch is too long for the thicknesses you have selected then use 1.25inch.
If the tip of the screw gets too close to the surface of the MDF it does deform the surface and ultimately ruptures the surface with a crazed bump that does not look nice.
 
That is true Andrew, although I have rectified that in the past with the use of a file.

Just screw from the outside in and you won't have the problem anyway. The glue on it's own will be more than strong enough anyway, the screws will just help it hold in place while it dries. So they don't need to be mega gripping to the material.
 
The corners don't need strengthening, they are the strongest point in the whole box. Unless I'm misunderstanding you - are you proposing to put the battens along the panel in the middle? That would help increase strength and reduce resonance.

Also unless your cutting skills are horrendous you should not have any leak issues, as long as you are not a total scrooge with the glue.

Just trying to save you extra effort and cost that really is not warranted 🙂
 
Yes exactly that. A total waste of materials and effort and box volume. Move them to the middle (or just off) on the panels to act as bracing there and they become worthwhile.

Try this little test. Find a basic box and rap your knuckles on the end of a panel by the corner. Now do it somewhere else on the panel and see how much more hollow and undamped it sounds.

The adjacent panel acts as a brace to the panel it's butting up against, so there is no need to add more bracing. Brace the middle (or just off) of the panel where it's at it's thinnest and most unsupported point.
 
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