Then I had to determine how we killed it. These particular ones blew up because the unit turned off too quickly. As a result, the periphery of the chips died.
John
I was given a lecture once on the challenges of those hockey puck thyristors used in loony power systems such as converting 1E6VDC into AC supergrid. It seems that things could go very badly wrong very quickly and not leave enough behind to tell you what had failed first. An interesting combination of brute force and very accurate switching control. All of which could be stopped by a stray weasel or dropped sandwich!
The stuff does not flow, there are no ports for fluid motion. It is not used for heat transfer at all.
The difference between this stuff and the standard glob top is; this stuff is clear, it has a much lower durometer value, and it retains stickyness.
John
its a silicon fluid/gel... clear, sticky, messy to touch or work with. yep. Thats what it is. Also used in vibration control and damping apps.
-RNM
gelatinous silicone sounds more appealing than head cheese, somehow I try not to eat pure fat,
That stuff is collagen and gelatin no fat.
Nobody is arguing that.its a silicon fluid/gel... clear, sticky, messy to touch or work with. yep. Thats what it is. Also used in vibration control and damping apps.
-RNM
It is not, however, used for heat transfer as you previously mentioned (in this specific application). Aside from the fact that there is nothing above it to transfer heat to, it is several orders of magnitude lower in thermal conductivity than the alumina the chip is bonded to. (remember, the substrate is DBC, with solder attach above and below.)
It is used for vibration damping of the aluminum bonding wires as I previously mentioned, and it is used as a cover so that the hard clear epoxy added next does not touch the dice or bonds, but rigidly supports the copper straps that were soldered in to support the current.
John
Otoh, CERN is considering the use of coolant flow for one of their IGBT applications. I have cautioned them on that because the device is designed as a bottom directed heat transfer path. Trying to use a laminar flow coolant on the die surface can cause cavitation during heat pulses, which will generate hotspots that the semi chip may not be able to overcome. To increase flow to turbulent to aid in thermal transfer and sweep cavitation bubbles can lead to flexure related wirebond failures.
John
Makes me wonder if an lpcvd oxide layer (something low temp) could be designed to keep the boundary layer tripped. There are certainly ways to make local turbulence, or at least flow focusing (we do it a lot in microfluidics) to mitigate cavitation. That'd certainly be a unique application, I'll admit. Taking it that a phase change cooling setup can't be done directly on the die? Generally the best ready to move heat away from a local source.
And, oh the places this thread goes. 🙂
That stuff is collagen and gelatin no fat.
No fat? Where's the fun in that.. 😕
Hey Scott (or anyone else), I'm looking for a dicing saw. Know who I can talk to?
The object to be diced is a 67mm dia diode brazed to a molybdenum carrier. I need to saw down to just above the braze joint to turn the one diode into a diode array. I need to map the forward voltage across the diode at room, and map the turn on voltage at 4.5K using a bed of nails.
I suspect we'll have to buy one used, as I don't think I can ship it offsite. The diode is kinda, shall we say, "warm". I think it would contaminate the saw permanently, so I'm not sure if any testing labs could do it.
John
Buddy of mine is head of PCB design at Tesla. Maybe I should ask him where the beef is. 🙁
I bet he has a story or two to tell!
Jan
I bet he has a story or two to tell!
Jan
Makes me wonder if an lpcvd oxide layer (something low temp) could be designed to keep the boundary layer tripped. There are certainly ways to make local turbulence, or at least flow focusing (we do it a lot in microfluidics) to mitigate cavitation. That'd certainly be a unique application, I'll admit. Taking it that a phase change cooling setup can't be done directly on the die? Generally the best ready to move heat away from a local source.
And, oh the places this thread goes. 🙂
I suspect that phase change might cause pockets of varying temperature. At the macro scale, it's great. But since the silicon is so large but with very very small individual cells, I can see thermal variations across the die causing runaway.
I'd have to review my IGBT parametrics, as I think they are neg coeff like bipolars, as opposed to positive coeff as mosfets are. So I suspect IGBT's will runaway under phase change cooling.
John
I worked at the research fab at llnl. Don't think the general use dicing saws we had would be to keen on cutting glowing diodes, but they might be better equipped to tell you who might. And stays inside DOE.
We used to use a gel like this in military gear in the 80s called siligard? siliguard?
It had to be oven cured. Then it was rubbery and clear and worked as a vibration damper.
used on gear for the M1A1.
Could this be the same?
It had to be oven cured. Then it was rubbery and clear and worked as a vibration damper.
used on gear for the M1A1.
Could this be the same?
Corning makes a lot of silicones under the sylgard brand name. Several need oven curing. We'd need to know which number it is. I use sylgard 184, which is a RT cure a lot. It's sold as a potting compound, but I think it's better known for use in microfluidics.
Watch out for increased dielectric absorption (DA) when using these fillers. Air is better for keeping that low.
Hey Scott (or anyone else), I'm looking for a dicing saw. Know who I can talk to?
You need to find something from the old 6" and less days. Modern used ones still fetch $20,000 or more. These guys might have something. http://www.fabsurplus.com/sdi_catalog/salesItemList.do?listTypeId=19
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GE use to be one of the larger suppliers of silicone two component systems but they bailed out of that industry. I wouldn't be surprised if some of those Dow compounds aren't old GE silicone formulations.
You need to find something from the old 6" and less days. Modern used ones still fetch $20,000 or more. These guys might have something. Pre-owned and used Dicing Saws for sale by fabsurplus.com
Thanks. I'll forward the link to the guy looking into it.
It's weird seeing 200 mm surplus saws, that's some huge disks.
I wonder how many 1N4148's can fit on a 200mm disc??
John
Thanks. I'll forward the link to the guy looking into it.
It's weird seeing 200 mm surplus saws, that's some huge disks.
I wonder how many 1N4148's can fit on a 200mm disc??
John
Surely the question is, after auditioning, how many sonically acceptable 1N4148s fit on the disk... 1? 2? 😀
Surely the question is, after auditioning, how many sonically acceptable 1N4148s fit on the disk... 1? 2? 😀
None.
It was funny, one of the girls was probing a disc of them, the final good dice count was weird, I think it was a negative number.
The auto probe system computer was 16 bit. The total was over 32K.
John
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