Hotrodding the UCD modules

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Re: layout

ghemink said:





Calvin said:
Hi,

@Portlandmike: there is only one point in power supply filter where we would like to have some inductance. Thats in a pi-style filter with a relatively small capacitor followed by a series inductor and a second bigger capacitor (see attachement). But here we use a discrete component with low ohmic value (losses!) and high current capability.

The circuit itself should always see low impedances over its full working range at the supply lines -not only over the frequency range its output presents! Thats a quite often made mistake. Even though output bandwidth may be restricted to less than 100kHz, the supplies should best be blocked up into the MHz-range. The PowerSupplyRejectionRatio decreases to higher freqs, so the supply itself has to be clean, otherwise You´ll get interference and modulations.
So after the last capacitor in the main supply, there should be only very low ohmic and inductive values which means to hold the tracks/cables as short as possible and the associated inductance as small as possible. Thats the reason that every IC-manufacturer regards small decoupling caps as close to the IC as possible. You can even see that more and more ICs place their supply pins close to each other (DIP8, 5 and 6 e.g), while older models had them as far apart as possible (on a DIP8, Pins 4 and 7).

There is no need to use costly low ESR caps, when this is countered by a highly inductive layout or long supply cabling!
Using a double sided layout You can use one side for the hot supply lines and the other for ground. If these lines are placed over each other they form a capacitor, which is positive, because You may even need no additional discrete devices like film-Cs --which beside having some positive effect add size, weight, cost, complexity, and negative parasitic effects.
Regard the PCB rather as a component that interacts with the devices mounted on it and the circuits connected to it. Its not just a connection between devices A, B and C, but a device itself! Don´t throw money after best components when You counter their benefits with one bad component..the PCB

jauu
Calvin

Calvin,
Thanks, and I agree to a large degree.
I look at the ps as the balance of various optimizations.
1) You want to pass 120Hz current spike to get power to the amp.
2) You want to attenuate HF stuff that the transformer is coupling or is created by the rectifiers.
3) You want to present the lowest possible impedance to the amp in relation to its PS inputs.

Note, 1 and 2 contradict each other. i.e. Its a low pass filter and you need to decide where the passband and stop band are.
If your adding that resistor or inductor between caps, its hard to see why some want that to be a low inductance trace. I agree with your implementation, and its affect is something I want in my next supply. Its right on, smaller cap closer to the secondaries.

#3 pretty much says, if I'm correct, and I'm happy to be corrected, you need to have the power supply (and its interaction with the amp supply) be low impedance .... relitive to its ~1uH inductor on a UcD.

#1 is the one I don't know how important it is. Yes, you want to let big LF currents in. Its not HF, but for sure, but it is very high current. I put a probe on a 500VA 35V toriod with 15000uF caps and with a 5 ohm load on one leg, I saw 40A peaks, and they were clipped. Why clipped, as you likely know, that's transformer saturation and the field is no longer captured by the iron, its like an air core spraying its field all over.
Thus, my plan is to use a transformer and first cap that doesn't cause saturation of the transformer under normal listening conditions. Need a bit more effort to figure out how demanding that is, but BIG supply caps right after the bridge are going to make this worse.
I've been pondering, almost from day 1 of my UcD, to do a simple regulator, zener biased base to a NPN darlington. NO negative feedback, and that's going to be trouble when the current draw goes negative.
I left that when I realized the pumping affect might really limit its benifit, but I'm back to it now, after noting saturation.

My thought is to use a small enough first cap, that will have significant ripple, and follow it with a simple zero NFB, sorsing only regulator. (btw, some might ask why not source and sink, the issue is power, and lots of it, worse maybe than A/B... without some extra rails and lots of complication.)

The linear reg would do something ( to sourcing currents anyways) that just caps can't practically do, and that is provide a low impedance at low frequencies.



I ramble,

Best Regards,

Mike


classd4sure said:
Mike,


I submit to you that you simply got used to the FC, they do have less air and treble! Dramatically so. Also heavier coloration... depending on whatever your stock caps were, certainly was the case for me.

They took next to no time to burn in, few hours at most. Try your old caps back there and see if it's a burn in issue.

Wiring does have a huge impact, but it's a right or wrong thing, you know when you get it right.


Thanks for the info,
Chris


Chris, I think he's talking about FC's as coupling caps!
I used HFQ's (pre FC's I had laying around) and hated them..... for about a week. Coupling caps in my experience take a long time to break in, and I suspect its a function of how many volts are on them.
m


Oh yeah, one more thing that might be of interest to others religated to coupling caps. My coupling cap was at the preamp btw.
They had a hard edge to them and I was not liking them and prevented staging. A buddy of mine told me to put a resistor in series with them on the order of 330R to 1k2. He said 560R typically worked for him. It worked like a charm. I never "tuned them in" though.

I suspect this somehow tames a resonance that you can get with the cable capacitance and or input cap on the amp inputs.

I don't know that this would make a difference unless the coupling cap was driving into a low impedance to ground.

Regards,

Mike
 
Portlandmike said:
18mm are a tight fit, if you want them to be flush. If you wanted to use a 22mm diam, you'd likely need to run the leads longer, or maybe mount them on the bottom side. For sure they won't fit flush like the stock caps.

Maybe this is a dumb question, but is it really that important to have them flush against the PCB?

I'm looking for an upgrade (I'm a bit suspicious of the Panasonic FC because of some of the feedback on the sound), but it seems the 'better ones' are usually too big which would make them very close/touching the heatsink and that can't be good. Fitting them on the back would be much easier. Also, it shouldn't be to hard to fit them on the back with leads just about as long as fitting them on the top of the pcb, taking the thickness of the pcb and of th smd components into account...

Hans.
 
Re: Output impedance

Portlandmike said:


Oh yeah, one more thing that might be of interest to others religated to coupling caps. My coupling cap was at the preamp btw.
They had a hard edge to them and I was not liking them and prevented staging. A buddy of mine told me to put a resistor in series with them on the order of 330R to 1k2. He said 560R typically worked for him. It worked like a charm. I never "tuned them in" though.

I suspect this somehow tames a resonance that you can get with the cable capacitance and or input cap on the amp inputs.

I don't know that this would make a difference unless the coupling cap was driving into a low impedance to ground.

Regards,

Mike

Mike,
This is a valid point. All circuits like to see an optimum load. With cable capacitance acting as a very low impedance at high frequency the driving circuit can become unstable to the point of ringing or even oscillating. If you look at most opamp spec sheets they recommend an isolating resistor on the output. Most of the time this will be from 10 to 50 ohms but with typical high impedance preamp circuits I can see 500 ohms being better suited. I typically use 30 ohms for opamp circuits as a good compromise. This requirement will be true with any cable driving circuit that has overall negative feedback. The best thing is to get around this problem with a no feedback unity gain buffer. Then you can use very low value resistors and have really low source impedance.
The objection to using a resistor isolator this way is that it raises the source impedance and causes cable sensitivity. This can range from practically no effect to rather severe HF roll off with its dynamic compression and loss of life like sound. At this point you must find a set of cables that will work and sound ok. These high impedance circuits really limit your choice of cables! This is putting a band-aid on the problem and the best results are far from optimum. Best to fix the problem first!
I can speak with some authority on this as I designed a cable driver circuit for Audience that had 3 ohms output impedance. This was a discrete component buffer that was capable of driving 5 watts into 75 ohms. The effect was greatly reduced cable dependency and the ability to drive low inductance cables that sound so much better. In all cases the buffer’s effect was from very positive to little effect but in every case an improvement.
Roger
 
Re: Re: Output impedance

sx881663 said:


Mike,
This is a valid point. All circuits like to see an optimum load. With cable capacitance acting as a very low impedance at high frequency the driving circuit can become unstable to the point of ringing or even oscillating. If you look at most opamp spec sheets they recommend an isolating resistor on the output. Most of the time this will be from 10 to 50 ohms but with typical high impedance preamp circuits I can see 500 ohms being better suited. I typically use 30 ohms for opamp circuits as a good compromise. This requirement will be true with any cable driving circuit that has overall negative feedback. The best thing is to get around this problem with a no feedback unity gain buffer. Then you can use very low value resistors and have really low source impedance.
The objection to using a resistor isolator this way is that it raises the source impedance and causes cable sensitivity. This can range from practically no effect to rather severe HF roll off with its dynamic compression and loss of life like sound. At this point you must find a set of cables that will work and sound ok. These high impedance circuits really limit your choice of cables! This is putting a band-aid on the problem and the best results are far from optimum. Best to fix the problem first!
I can speak with some authority on this as I designed a cable driver circuit for Audience that had 3 ohms output impedance. This was a discrete component buffer that was capable of driving 5 watts into 75 ohms. The effect was greatly reduced cable dependency and the ability to drive low inductance cables that sound so much better. In all cases the buffer’s effect was from very positive to little effect but in every case an improvement.
Roger


Hi Roger,

It wasn't the preamps output impedance that was the issue though, but I hear you loud and clear 🙂, as I used it before with out AC coupling into an amp with AC coupling, same cables. Its a pretty stiff output impedance, off hand, a few ohms. I started to always put a 50~100ohm resistor in series with the output just becuase audio equipment in general ignores reflections and cable termination and doesn't terminate the other end of the cable. (as you well know from your project!)
That wasn't enough to tame the coupling cap affect though.
What suprised me was increasing this made it so much better with AC coupling. The preamp bandwidth is about 10Mhz and zero NFB before I limit the bandwidth, and the series resistor is most all that is required. It can drive some low impedances, but no where near what you did! Two transistors, three resistors, THD below 110dB! But..... it has a Vbe offset 🙁
I''ve pondered a complementary darlington version that simulates quite well and can have zero offset (trimmed.) but that's going to happed after my single ended to diff output UcD op amp eleminator 🙂

btw, I'm buying a HP4195A and HP41951A impedance analyzer for work, so maybe I'll be posting some stuff in the not so distant future! 🙂

Mike
 
Re: Panasonics T-UP Caps

starkeyg said:
Hello Mike,

I'm afraid that the panasonic T-UP caps are convertional caps with more points to connect to just to get a better mechanical connection. See web page below.

http://www.panasonic.com/industrial/components/pdf/brochure_power_supply.pdf

Regards,
Greg

Hi Greg,

Did you look at the new 5 pole versions.
You still may be right in that internally the two connections likely tie to the film at the same point, unlike the Jensens and Tcaps that tie in at different places.

I wonder why the 5 pin versions, with two pins for both pos and neg, cost almost twice the price? i.e. ~$12 for 4 pin nad 22 for 5 pin?

Also, and hey, again, it would be almost to good to be true, but they call the pins (in the digikey catalog) Pos, and pos isolate and neg and neg isolate. Curious.

Mike

p.s. If I missed something in the link, sorry, all I saw was terninal T-UP's. The p/n that are 5 ternimal are called ECE-P vs the 4 pole refered to in the DS as ECE-T.
 
Tweaking UCD400

Hi Mike,

I'm told those Jensens are about $25 each but well worth it. I guess you need 2 of them, per channel. So how did the LM6172 finally work out? I was thinking of buying a kit from Kevin DIYCables and putting it together. Then once done, do any mauds in stages. Looks like these Lima caps might be worth checking out.

Ray
 
Re: Tweaking UCD400

t. said:
My Aerovox ALP20 are 5 pin but I'm sure only two pins are connected


ray bronk said:
Hi Mike,

I'm told those Jensens are about $25 each but well worth it. I guess you need 2 of them, per channel. So how did the LM6172 finally work out? I was thinking of buying a kit from Kevin DIYCables and putting it together. Then once done, do any mauds in stages. Looks like these Lima caps might be worth checking out.

Ray


t,

I'll let you know if they are just two connections or have some benifit. I'll find some way to test them. They have decent enough HF specs that I'll try them on a budget.

Hi Ray,

If you know a place to get Jensens for $25 bucks, I'm all over it, but the best I've seen is North of $50, and that for only 10,000uF, 80V.

My curiosity is peaked on the 5 pins, there going to be in the lab amp for work so I can check them out 🙂

As for the 6172's, I haven't got to them yet. I still need to get some decent coupling caps.

Mike

btw,

I'm looking at one of these two trannies for monoblocks:


http://cgi.ebay.com/45-45V-700VA-To...QitemZ7540251656QQcategoryZ4660QQcmdZViewItem



http://cgi.ebay.com/80V-CT-800VA-To...QitemZ7612499695QQcategoryZ4660QQcmdZViewItem

I'll again, try them in the lab amp first, single trannie, stereo, and see how they work and let everyone know. Don't hold your breath though. I don't move fast.
 
No

Hi,

@Mike
"1) You want to pass 120Hz current spike to get power to the amp.
2) You want to attenuate HF stuff that the transformer is coupling or is created by the rectifiers.
3) You want to present the lowest possible impedance to the amp in relation to its PS inputs."

1) No, You don´t want any spike to get to the amp. 100/120Hz Spikes are hum, i.e. noise. Just simple and clean DC...nothing else is our wish
2) high-frequent noise generated by the rectifier should be treated right there...at the pins of the rectifier, using a RC-snubber, or at least some C-snubber.
3) Yes and thats the reason to use a low ohmic and inductive layout. The circuit likes to be powered by a voltage source -->ideally 0Ohms, 0mH output impedance. The Pi-Filter has the advantage that the relatively small first cap and the inductance filter spikes much better than just a cap. The stress on the rectifier and therefore the generated noise is lower because of lower loading currents. The cap at the PS-output serves as the power reservoire and the low impedance drive point for the circuit, therefore it can be built with big low ESR caps. Of course the PCB layout has to be a low ohmic and low inductive one.

"relitive to its ~1uH inductor on a UcD." Don´t know what You mean??? I´m not familiar with the actual implementation of the UcD (and sorry, no, having a low speed and quite costly internet connection I won´t read all 119 pages of just this thread to be updated :whazzat: )
So could You just explain which inductor You mean??? A circuit schemativ would be very helpful too. I´ve got this one, which is only showing the amp´s circuit (guess its the UcD180)

jauu
Calvin
 

Attachments

classd4sure said:
I've bypassed the FC's with "quality" film caps, on one module only.

It seems to be a very minute difference, only to serve to remove some of the coloration of the FC caps, the "air" hasn't returned in any significant way, however it seems the treated module seems to come out of the speaker more whereas the other is nailed to it.

This has only served to further my disgust. Must change the FC... must find a quality 63V cap ....

Bypassing them with film caps can give nasty ringing, I saw it on a scope when tried for fun to bypass an FC with an WIMA MKP2! I think I even posted the results somewhere here. So be careful.

On paper, the rubycon ZL 63V caps look very good as well, may try them if I can get them somewhere.

Gertjan
 
Hans L said:


Maybe this is a dumb question, but is it really that important to have them flush against the PCB?

I'm looking for an upgrade (I'm a bit suspicious of the Panasonic FC because of some of the feedback on the sound), but it seems the 'better ones' are usually too big which would make them very close/touching the heatsink and that can't be good. Fitting them on the back would be much easier. Also, it shouldn't be to hard to fit them on the back with leads just about as long as fitting them on the top of the pcb, taking the thickness of the pcb and of th smd components into account...

Hans.


Hello Hans,

Having seen on a scope how nasty the signal over those caps looks, I would for sure want to keep the wiring as short as possible, so mounting them flush on the PCB would be preferred. For the same reason, I also like the wima MKP2 output caps as they are small enough to lush mount them at the top and bottom of the PCB.

Gertjan
 
Re: Re: layout

Portlandmike said:


#1 is the one I don't know how important it is. Yes, you want to let big LF currents in. Its not HF, but for sure, but it is very high current. I put a probe on a 500VA 35V toriod with 15000uF caps and with a 5 ohm load on one leg, I saw 40A peaks, and they were clipped. Why clipped, as you likely know, that's transformer saturation and the field is no longer captured by the iron, its like an air core spraying its field all over.
Thus, my plan is to use a transformer and first cap that doesn't cause saturation of the transformer under normal listening conditions. Need a bit more effort to figure out how demanding that is, but BIG supply caps right after the bridge are going to make this worse.
I've been pondering, almost from day 1 of my UcD, to do a simple regulator, zener biased base to a NPN darlington. NO negative feedback, and that's going to be trouble when the current draw goes negative.
I left that when I realized the pumping affect might really limit its benifit, but I'm back to it now, after noting saturation.

My thought is to use a small enough first cap, that will have significant ripple, and follow it with a simple zero NFB, sorsing only regulator. (btw, some might ask why not source and sink, the issue is power, and lots of it, worse maybe than A/B... without some extra rails and lots of complication.)

The linear reg would do something ( to sourcing currents anyways) that just caps can't practically do, and that is provide a low impedance at low frequencies.



Regards,

Mike


Hi Mike,

Exactly because of the point you make above, I started experimenting with an SMPS.

1. SMPS has smaller caps after the rectifier, so smaller peak currents.

2. The SMPS regulates, so output voltage could be more stable while those peak currents can be kept lower

3. One could still add more caps at the output of the SMPS to avoid pumping Iin such case, the feedback network in the SMPS may need to be adapted to avoid oscillations.

I would not do a zener based regulator, why not use a capacitance multiplier (if you do not want to use an SMPS), this could reduce peak currents as well, you will burn less power and need less heat sinking for the regulater (in comparison with a zener based approach). You would still have to add quite some capacitance after that capacitance multiplier to avoid pumping, same as you would need with a zener based approach.

Best regards

Gertjan
 
ghemink said:


Bypassing them with film caps can give nasty ringing, I saw it on a scope when tried for fun to bypass an FC with an WIMA MKP2! I think I even posted the results somewhere here. So be careful.

On paper, the rubycon ZL 63V caps look very good as well, may try them if I can get them somewhere.

Gertjan

Rubycon ZL's are my favourite cap, my modded cdp is filled with them, much better than Panasonic FC's:dead: I like them better than the BC136 and even Blackgates
The 63v ones are hard to find, i'd love to stick some in my UCD's
 
t. said:


Rubycon ZL's are my favourite cap, my modded cdp is filled with them, much better than Panasonic FC's:dead: I like them better than the BC136 and even Blackgates
The 63v ones are hard to find, i'd love to stick some in my UCD's


If I can't find a source for them on the internet, I may have to go to Akihabara to try to find them (a 1 hr train ride from where I live), may not be easy to find them but I have to admit, I've never looked for them until I heard of them at this forum.

Gertjan
 
ghemink said:



If I can't find a source for them on the internet, I may have to go to Akihabara to try to find them (a 1 hr train ride from where I live), may not be easy to find them but I have to admit, I've never looked for them until I heard of them at this forum.

Gertjan

Well good luck with finding them, I've been unlucky so far, the 50v ones are easier but I wouldn't even want to risk them in my UCD180 which has around 45/46v dc
 
ghemink said:



If I can't find a source for them on the internet, I may have to go to Akihabara to try to find them (a 1 hr train ride from where I live), may not be easy to find them but I have to admit, I've never looked for them until I heard of them at this forum.

Gertjan

Well good luck with finding them, I've been unlucky so far, the 50v ones are easier but I wouldn't even want to risk them in my UCD180 which has around 45/46v dc
 
Hi all,

Are these Lima caps to be used as the two filter caps on the board, as well as replacing the .068 output cap? Any ideas of the 63V or above variety where can I get them? Thanks.

It seems that these two areas might be the place to start any mods. Thanks.

Ray
 
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