Extremely Unconventionally Shaped Dual 15" Sealed Sub Enclosure Build

Sound even though subjective will more than likely be better in a sealed enclosure. My kind of subwoofers can not be put into a sealed enclosure so no choice for me 😂

It is not free but UCAA (ultimate car audio app) is a fantastic app to help with figuring out volume, port area, port tuning and will also give you a idea where your sealed box will land. I've hit tuning frequency every time according to my spl meter.

I didn't see anything about what kicker subs you are using.
Ah I'm running a Kicker CompC 15" I've had laying around for a few years from my brother's old setups and then matching it with a 15" CompVR, both of them 4 Ohms. I'm definitely more of the kind of person who wants to feel the bass, what would I emphasize on my build to have it lean towards feeling versus only hearing? If I'm being honest, one of the main reasons I chose Sealed over Ported was because sealed just seems more simple, and what I was running with my CompC was a sealed so if it aint broke why fix it, ya know? I just knew sealed worked for certain with this sub, so I want to keep it that way just to be safe. In the future, however, I'd like to get more into this, maybe make custom enclosures for friends and all that, so I definitely will be getting into learning how to make ported boxes. My paycheck is on Tuesday so hopefully I can get moving on this as soon as Wednesday!
 
Would reinforcing all of the wood bonds with screws have any adverse affects? There's a few points where the wood doesn't join up flush, so if I could just add a few and reinforce it without any worries then it's just about done after the carpet and filling arrives around Friday-Monday. Will be uploading a new post once it's done showing all the steps I took!
 
Enclosure is built, amp is setup, build is in place in the trunk! I really appreciate all of you helping me design and figure it out, it sounds absolutely incredible!
 

Attachments

  • Screenshot_20220421-224225_Snapchat.jpg
    Screenshot_20220421-224225_Snapchat.jpg
    155.2 KB · Views: 79
  • Screenshot_20220421-224215_Snapchat.jpg
    Screenshot_20220421-224215_Snapchat.jpg
    122.4 KB · Views: 74
  • Snapchat-200814841.jpg
    Snapchat-200814841.jpg
    295.9 KB · Views: 73
  • Snapchat-1112986211.jpg
    Snapchat-1112986211.jpg
    276.1 KB · Views: 70
  • Snapchat-1563826186.jpg
    Snapchat-1563826186.jpg
    477.6 KB · Views: 67
Plenty of people have sealed enclosures in cars never heard of heat/cold expansion of air creating any audible effect.

There's a few reasons you dont see many boxes that are odd shaped, one is difficulty in fabrication, many use fiberglass for this reason which has its own difficulties for the uninitiated punter. Often the extra gain of space you think your getting is wasted in material thickness
Another is they are often built into spots that hide most of the enclosure, hell there's a highly experienced installer on youtube who goes all the way to building crazy shaped aperiodic enclosures for subs and to get awesome midbass up front in footwells! Pssound is a truly impressive installer
ahhhhhhh.... FOIL and DUCT TAPE and FIBERGLAS.... oh my.... MEMORIES...LOL... BDBD/2022
 
Custom Enclosures in AUTOMOBILES.... MY experience?.... Build the BOX first... THEN buy the proper speaker for your end result. GOD KNOWS what the internals will be in regards to building a custom enclosure, THUS... build the box first. And yes I know you want 15's...... LOL.... but a pair of 10's will surely perform much better in that space my friend. Said that to so many customers..... and in went 15's...LOL... Customer's always right... As your box goes, it should be removable in case of emergency. Well unless you use a FORK LIFT to install yer 800 pound enclosure. THEN ya will surely need AAA.... On the way. Once ya get the box built and fitted and its good, THEN do your internal measurements... Buy the correct driver for that space ya created. So goes custom enclosures. Can't remember the last time I built one.... 2006?.... PRE MADE enclosures... Came along. Up to that point I was making good money building one off speaker enclosures. Rumble them cars.... BDBD/2022
 
Custom Enclosures in AUTOMOBILES.... MY experience?.... Build the BOX first... THEN buy the proper speaker for your end result. GOD KNOWS what the internals will be in regards to building a custom enclosure, THUS... build the box first. And yes I know you want 15's...... LOL.... but a pair of 10's will surely perform much better in that space my friend. Said that to so many customers..... and in went 15's...LOL... Customer's always right... As your box goes, it should be removable in case of emergency. Well unless you use a FORK LIFT to install yer 800 pound enclosure. THEN ya will surely need AAA.... On the way. Once ya get the box built and fitted and its good, THEN do your internal measurements... Buy the correct driver for that space ya created. So goes custom enclosures. Can't remember the last time I built one.... 2006?.... PRE MADE enclosures... Came along. Up to that point I was making good money building one off speaker enclosures. Rumble them cars.... BDBD/2022
Well throughout the build, I measured and ensured it would fit with each cut. Hell, I spent a whole day reshaping the original design till it slid nice and clean into my trunk. It's a little late now, it's all said and done, but I did have slight difficulties with the 15's, but nothing that I wasn't able to figure out and resolve.
 
  • Like
Reactions: BIGDOGBRODAVE
I've never seen an enclosure fail at a point where there was a screw. If you don't pre-drill, it can split the wood but a screw that had a pre-drill and a countersink for the head is incredibly strong.

Wrong in what way? I'd agree that particle board is garbage but MDF is very good unless it gets wet.
 
MDF is not very stiff, and heavy. This means any panel resonance is going to be lower in frequency. In a subwoofer the goal is to push potential resonances up above the speaker’s bandwidth. This is much easier to do with quality plywood. A woofer built of 15mm quality ply that dramatically outperforms a similar box made of ¾’ mdf. And it will weigh a whole lot less. At home that weight might not be important, but in a car it certainly is.

MDF’s only asset is that it is cheap.

And i have seen a blown out corner due to the screws used instead of clamps.

dave
 
There are too many variables to generalize. This enclosure was used in my shop and hammered for about 15 years. It never needed any repair. The only thing I changed was that I used t-nuts a few degrees off of the dowels to mount the woofer.
 

Attachments

  • speakerboxdoweltogetherwpoly.jpg
    speakerboxdoweltogetherwpoly.jpg
    121.7 KB · Views: 72
ahhhhhhh.... FOIL and DUCT TAPE and FIBERGLAS.... oh my.... MEMORIES...LOL... BDBD/2022

Im going through some memories right now 💩 with the current build



"MDF’s only asset is that it is cheap"

Correct on that, my local supplier thinks his ply is gilded in gold😢

Dont agree on the screwed n glued joint that's more about poor assembly technique, I've seen sub boxes used for jack stands before(yes sheer stupidity).
Although glued then doweled after is almost unbreakable plus its way easier for the inexperienced
 
  • Like
Reactions: BIGDOGBRODAVE
Im late to afvise you to use bright coloured carpet to avoid heating of both sub and car in general.

Absolute airtightness is optimal for soundquality. This goes for bassreflex and sealed as well.

Next car go for aperiodic vent. -Best of both Worlds.

If you predrill and use the right screws Its perfectly fine. Sharp threads are nice. I have a lot of furniturescrews from Ikea particle board cupboard.

Cheers!
 
Absolute air-tightness isn't likely possible but it wouldn't allow the woofer to return to center

Huh? air can be compressed... why do we call sealed enclosures "acoustic suspension" it needs to be sealed to work properly, yeah sure its not going to stand up to 200bar like a air compressor tank, the pressure generated by a big cone and large excursion in a small enclosure would barely get above atmo
 
as CABINETS go.... REAL ones are made using MARINE PLY.... $$$$$..... As MDF goes ME PERSONALLY..... I built a tremendous amount of cabinets in CARS using PARTICLE BOARD. Cheap and strong when glued and screwed the TRICK is to PAINT them inside and out PRIOR to covering thus locking out any MOISTURE. I live in HAWAII..... In the middle of the Pacific Ocean so yes HUMIDITY, RAIN, and MOISTURE here abounds. Early on I noticed the issues with particle board when it gets wet. SO... paint that damn thing. Later I started using MDF as it was the NEW THING.... BUT to be honest MDF comes across as multiple sheets of PAPER glued together. PAPER that can EXPAND and easily SPLIT. YUCK..... I stopped building boxes when the pre made ones came along and I actually own a pre made box that I installed in my Firebird. DECENT box... MDF construct BUT I dont think it was SCREWED so I added some just because. For whatever reason I never really used Marine Ply for cars... just for PA system cabs etc... cause they MOVE a lot. Anything else would fall apart under the stress of transportation etc....... My take on wood and speaker cabs... BDBD/2022
 
Well throughout the build, I measured and ensured it would fit with each cut. Hell, I spent a whole day reshaping the original design till it slid nice and clean into my trunk. It's a little late now, it's all said and done, but I did have slight difficulties with the 15's, but nothing that I wasn't able to figure out and resolve.
So long as you are having FUN..... It's all that really matters... BDBD/2022