EAR834P Project

Testing out the repaired PSU. I am a bit confused/concerned with the Zener diode stack.

With 2 5373 (68V) and 2 5374 (75v) I am getting about 298V on the B+ outs. I measured 74V across the 68v zeners.

I then replaced the 5374s in the zener stack with 5373s, so four 5373 and get about the same 298V on the B+.

Any other thoughts on how to bring down the B+? I dont want to be over-volting the zeners and have another failure. Do I use four of the 5374s?

Edit : could it be a bad Cap, because the B+ just keeps climbing slowly past 285 up towards 300. Even when I add more series resistance in the CLC filter (1k up to 3k).
 
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Did you use the caps from the kit? I didn't trust any of the caps or resistors. They all were replaced with quality parts.
I use the stuff from the kit in other projects in non-critical, it won't blow up if it fails positions in the circuit.

Dan
 
Yeah, I used the kit parts. Replacing those all now, as I work through the board.
Screenshot_20250105_110207_Chrome.jpg


What is purpose here of the circled voltage divider? And why is it connected to the heater supply?
 
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Testing out the repaired PSU. I am a bit confused/concerned with the Zener diode stack.

With 2 5373 (68V) and 2 5374 (75v) I am getting about 298V on the B+ outs. I measured 74V across the 68v zeners.

I then replaced the 5374s in the zener stack with 5373s, so four 5373 and get about the same 298V on the B+.

Any other thoughts on how to bring down the B+? I dont want to be over-volting the zeners and have another failure. Do I use four of the 5374s?

Edit : could it be a bad Cap, because the B+ just keeps climbing slowly past 285 up towards 300. Even when I add more series resistance in the CLC filter (1k up to 3k).
@jayme here's what I did - "Today I replaced all the Zener Diodes and still it was measuring 298Vdc under load. I removed one of the 1N5374B and put in a 1N5370B which is 56V breakdown., it measured 278.7vdc. So I removed a 1N5374 and put in another 1N5373 and now I have 288Vdc. So now I'm done messing with the B+ voltage." It has been rock solid ever since.

My Last "All Out Build" I use all high quality parts from Digikey and Mouser. Some parts like the Bridge Rectifier for the Heater and Transistor in the were higher ratings. I never liked the parts the Clone came with in completed form or the Clone kit with all the parts supplied. When I saw that the resistor leads were hollow that was it for me. I never experienced and failures or smoking. I did notice after my last Clone build my EAR Clone runs cooler than the original and the pre-built EAR Clone.

I did add a NTC because when I look at the turn on current spike with the meter there was a very high current spike The addition of the NTC the spike was reduced. I do have the Antek Transformer for these clone mods and just need to build my new enclosure to mount the Phono PCB with new better rotary switch and AC Inlet. Then I will build a separate chassis for the power transformer. I think the Power transformer the Clones come with are running near their limit.

Btw, was there anything else you did to the EAR Clone?
 
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Btw, was there anything else you did to the EAR Clone?
Quite a bit now in the PSU. I have replaced the original torroid transformer with an R-Core transformer, and now switched out the two 3k zener biasing resistors with 8.2k resistors which reduces the current draw and better protects the diodes. I upgraded the Transistor to a better one (I forget the item number). I added a 15H 900R choke and a 300uF cap in the PSU B+. And upped the 20uF caps to 45uF. Not yet implemented, but I have an EZ80 tube rectifier which will replace 2 diodes in the bridge. Rock solid at 285V now.

On the audio board. i have only changed the C1 and C3 caps to a Jenzen 0.10uf and an Auricap 1.0uf. Sounds amazing.

I have a whole separate PSU+Audio unsoldered board, bought it so I can implement my final build after tweeking the original. The original PSU board is now kinda ugly from all of the unsoldering/resoldering,etc with a lifted trace or two.