DIY way to check working voltage of audio power transistors

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Originally posted by rajeev luthra
jneutron
Yes my test should be BVcer
one last question--- Mj4502 rated Vceo is 90v , breakdown test Vceo is110v and

Vcer is 185v , as per this Vcer voltage it should work ok in an amp with rails up to + / - 80v , can I trust this ?.


The devices have been processed with 90 volts in mind..so, the manufacturer datasheets will have an SOA curve that is bounded by the bonding wire limitation to a maximum current, a theta jc curve maximum, and at the higher voltage, by a secondary breakdown area, then finally, by the device maximum rating in voltage.

By using it over 90 volts, you are heavily into the secondary breakdown area..I would not recommend that on general principles. And it is difficult to say if they will survive, how reliable they will be, and how they will react to the reactance of the speaker load...if you look at the SOA area, extending the vertical voltage line doesn't really buy you too much additional capacity device wise..

I run mobile DJ apps, and prefer reliability over cost..so I would not be comfortable using the devices above ratings. Your's may survive in a well designed circuit, but I'd be wary.

Cheers, John
 
Hello,
Thanks subwo1 , joan2 , and junetron ,

actually how I came up to this topic of breakdown testing is because ,in another

thread I had mentioned that I was using 90v transistors in an amp with + / - 60v

rails , here it was pointed out by djk that I was lucky that my transistors were

survivng at these voltages , later Ashok also said the same thing , hence I got

worried , but my amp is working fine since rearly last two years , this is because

the working voltages of devices is normally higher than rated and it is even higher

if the emitter base resistor in the circuit is 100 ohms or lower.

junetron
I do not want to take the risk but I have no choice , as here pnp devices are not

avilible easily , however I am looking if I can find a source from where I can get

better devices , and I hope to do so by the time the higher wattage version of my

amp is complete. However this test will always be very valuable to me.

I got a very encouraging e-mail from
Stephen Mantz he gave his breakdown testing method and the follows ;-.


( ( I used to do this 30 years ago with 2N3055's to use them in high powered

amps as 2N3773 and 2N6259s were so expensive in those days.

Typically all good quality trannies will exceed their Vceo ratings by a good margin

- why because the manufacturer must guarantee the spec.

Now remember something. All trannies are operated with some sort of Coll-Base

resistor (especially output types) and the Vcb rating is much higher than the Vceo.

So you can do the same above scope test by simply connecting the alligator leds

to Coll- Base instead.

Do not forget to check SOA if doing this with outputs. I have routinely used

TIP35C/36C on +/- 70 v rails with NO pre-grading done. Why because with

experience the Vceo 100v rating is always higher and the Vcb rating is even

higher again and I have 22 ohm base-emitter resistors in the circuit.

Of course with +/- 70v rails and depending on the lowest impedance being driven,

enough device must be used to ensure safe operation ))

With Good Wishes

Rajeev Luthra
 
How about stacking one tr on the other?

Hi Rajeev,
I understand your position perfectly.
You could however try using the power transistors stacked like (I think ) in the Ampzilla power amp. There each device sees much less than the supply voltage. I might be wrong but check it out. I saw it a long time ago. I must have the circuit somewhere.
I'll look for it.

But I will repeat. Try to make the amp as bullet proof as possible. It's a waste of time and money to fix broken amps - if it fails due to a 'rating' problem. Not to mention the users reaction.
You can spend that time building more amps or doing constructive development.
Cheers,
Ashok.
 
Digital amps.

Hi Rajeev,
I think you should seriously look at the new generation of Digital amplifiers. There are quite a few chipsets around and plenty of information.
It will probably solve all your problems and provide more power than you want.
You must have seen some of the threads on that subject on this forum. Maybe you should work on that in parallel .

Are the 2SA/2SC devices genuine ? I plan to be in Mumbai sometime in September and would like to get a few pairs.
Cheers,
Ashok.
 
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