DIY ACA mini

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Darn. I am not sure why your heatsinks are cold and the sound has a grit. Neither sound right. What is the green gator clip attached to in this picture? Why not directly hookup your speaker wires?
Screenshot 2023-06-16 093936.jpg
 
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I have had a hard look at resistors R8 and R9. They should be 0.75 Ohm but they might be 75 Ohm based on the colours that I see. If that is the case, that would explain the cold mosfets. Please check their resistance. Unsolder and lift one resistor leg if necessary to get an accurate measurement.
 
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The one and only
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OK, I checked with Vincent and it's a tempest in a teapot. The correct resistors were shipped
and the values measured in and out of circuit reflect either the meter accuracy or that they
were measured in circuit. The odd bands are simply from a different source and 2% tolerance,
reflecting cost and supply issues. They will work fine.

:snail:
 
With the specification of the temperature coefficient, the value of 0R75 and 0R33 can only be described with three bands, because there is no color for a factor of 0.001.
When using four bands and with a factor of 0.01, the first band should be black, which is not allowed or intended.
 
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I looked up the specifications for the Yamaha AW1 and it is 6 Ohm nominal impedance with sensitivity of 86db/W/m. The Buchardt S300 is 4 Ohm nominal impedance with sensitivity of 88dB. The ACA Mini puts out about 6W into 8 Ohm and about 8 to 9W into 4 Ohm. Both speakers are not very sensitive and the ACA Mini does not output much power, so perhaps that is why the undistorted volume was not very loud.
But still, either one of those speakers should play to a reasonably loud level with no distortion using a fraction of a watt.

It’s the fact that his sinks aren’t warming up at all that is troubling to me.

@ALNY
Are we sure it’s biased at 300mV and not something like 30mV? I know, I’m reaching for straws here…but we need to determine why the MOSFET’s aren’t getting enough voltage.
 
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Thanks @Nelson Pass and everyone. Wow, what an amazing forum, and project.

I'm ashamed to say that I had screwed up the biasing, but it took me awhile to get there. In between work emails, I pulled out R9 and tested it. 0.75 ohms. So I turned the pots back to full counter-clockwise and started over with biasing. At this point I began looking seriously at my three multimeters. After work I got new batteries and then realized two of them are just junk. So I biased it with the one good one, switching back and forth between VB and VO, and estimated I had been low on VB by a factor of 10.

Now the heatsinks are toasty and the sound is wonderful. It's driving the Yamaha speakers very well. Buchardts tomorrow.

I even tried on my prototype "cooling hat" - made from a salvaged Macbook fan and some copper strips. Not sure about it yet..

I really appreciate all of your help. Thank you.

Anyone recommend a reliable meter for around $100?
 

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Hi together,

parts yesterday deviled for all three pcbs but two question because I ordered the parts from Nelsons PDF. From the hint here that exists a newer revision of the BOM.
1. R4 was 6k8 and now 22k1 so I think 22k would also ok (what is 1%)?
2. For P1 / P2 was 1k .... I saw the hint of FET bag to late (wrote 1k5 to 2k for the pots on it) but I will try it, changing later will be easy done or can I make some parts defective - I think not only I can not reach the needed voltages.

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The one and only
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1. was 6k8 and now 22k1 so I think 22k would also ok (what is 1%)?

Any tolerance is fine for those.

2. For P1 / P2 was 1k .... I saw the hint of FET bag to late (wrote 1k5 to 2k for the pots on it) but I will try it, changing later will be easy done or can I make some parts defective - I think not only I can not reach the needed voltages.
1.5k is great but harder to get, so I just see to it that input jfets have idss high enough to work with 1k.
 
Regarding recent concerns regarding out of spec readings of power resistors, I discovered a link in step 6 of the ACA Mini build guide, which I overlooked while building 2 of my own, that discusses the difficulty in accurately measuring low resistance resistors.

Power resistors: It's difficult to measure these because the resistance of your multimeter leads (normally 0.2-0.4Ω) will be added. You can measure your leads and subtract the value, just trust the values which are printed on them, or build a low resistance value test rig.
There you have it. DIY is a great opportunity to learn something new every day!