Building Carreras now. I have questions.

I do not have any 3/4 birch at the time. I do have a lot of 1/2" Baltic birch, and could laminate it together, for 1" material. My question is, if the front baffle width changes, doesn't that mess up things in the engineering? The cabinets would be a half inch wider than engineered for.
 
baffle step is not that accurate, it will be fine. If you want to be more correct you could leave the front baffle measurement the same and adjust the depth of the cabinet to keep the volume the same. I think either way will be just fine.
 
Well, the speaker is the Carrera. And I am not thinking about a gentle .5 or .75 roll over on the edges. I'm talking about a BIG 2" roll over on the left and right edge. ( Think the Vapor Audio Cirrus roundovers ).

In the end, the 8" wide speakers become 12" wide. But the extra 2" per side is
added via an instant 2" roll over. Sooooo, does that big roll over effectively make the front
baffle wider, and mess up the sound, or is it okay BECAUSE it is an immediate roll over?
I am going to do it, IF it will not mess up the Carreras sound.