Beginner to build an Aleph30 needs some help

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Your connections appear correct. Nothing happens when ground isn't connected because there is nothing to turn on Q3, since Z5 has no current.

The problem you are having with connecting C-ground to the PSU ground seems like you have a fet or two shorted, or they are being turned on hard. Check for continuity between source and drain pins of any output fets, remembering that there is a diode in the body of the FETs.

Recheck continuity from Q8-12 Drains to chassis ground. I think it's time to remove the output boards and check for foreign matter.

One test option is to disconnect the output boards, install R19 and R22 along with one of your "spare" IRFP240s in Q6/7. Sort of a high voltage mini A. That will allow you to isolate the problem to the front end or output boards.

Re: Bulb tester, with the lower net voltage on the rails with a bulb in series operating voltages are thown off. Once you are absolutely sure that there is no short from FET to ground, go ahead and skip the bulb. If it makes you feel safer, install 10A fuses in the mains rails. They will blow if there is a catastrophic failure, although they may not save the FETs.

See my comment in post 203 about low voltage preventing fan and relay operation.
 
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Double check the values of R13 and R14, and the proper orientation of Q4/5 before firing up. Gate connection (G+) to V+ should be 3K.

I read 1.45K for R14 and for R13 (witch is a 39k res) the resistance is slowly increasing during the test (quickly increase to 30K then slowly increasing after that, I stopped at 33.6k after 2min)

What do you mean by Gate connection should be 3K, how can I test this?

Again thanks a lot for helping me like this
 
Well, I have unmounted the amp and header boards to check the insulators and fets for foreign materials.... nothing to signal here. I've also replaced the 39K res by a new one, the measuring has the same behaviour as before (quickly rise to 28-29K then slows down and stabilize to 38K (maybe a little more if I waited longer), all the other res on the board return exact and instantaneous results.

I'll go to sleep and go on tomorrow, I think i'll give a try without the bulb tester, cross fingers 😀

thanks a lot folks and wish you a good evening.
 
The changing apparent resistance at R13 is due to capacitors in circuit, normal. R14 has nothing across it so doesn't change.

I meant to say check R14 and R15. Both are supposed to be 1.5K, in series from +rail to the +G. While you're at it, check the value of R20. I'm trying to ensure that the current source isn't upside down and turned on hard.

Are Q4/5 inserted correctly? It looks like Q5 is following the silkscreen. I remember you saying you were using BCxxx, which should go the other way around.

When you are ready to fire it up, have a voltmeter across R40 or R39. If you have multiple voltmeters, do both and across the output, looking for offset. If you have loads of meters, check the voltage from the negative rail to the -G connection. Be careful not to short anything if you are brave enough to move the voltmeter while the amp is on.
 
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R20 = 1K
R14 =1.5K
R15 = 100K (if I look at schematics, it's supposed to be 100K, not 1.5K), In fact R16 is supposed to be 1.5K,

Q4/Q5 = In fact I put Ztx450 here, not the BC, I checked the orientation and it seems good, for exemple Q4 emitter goes directly to R17/R18 while Collector goes from Q2 drain.
 
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YEAH!!!!! it works!!!

Everything start flawlessly, fan rotating, relays clicking and fets warming!!! 😀😀😀

I have done some measurements:

Multilmeter on DC voltage mode

Output to gnd (200mv caliber) = (after 5min) 14mv DC slowly increasing

R40 = 0.202V DC
R39 = -0.200V DC

During the time taken to write this post, the sink is homogenously warm to the touch 😀 BURN BABY BURN!!! yeah!😎:hot:
 
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It depends on which way you want to change the offset. Higher values will make it go more negative, lower positive. You might want to fit a 1K pot and then replace with the appropriate fixed value resistor once you find the right setting.
 
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