3-way to active - Hypex FA253 - learning project

These will be under the new front panel

IMG_7550.jpeg
 
I have read everything, but the question remains why u r trying to revive speaker, which has pretty bad foundation instead building everything from scratch. IMO in most situation complete rebuild is much much more expensive than to start from scratch. Why I do not recommend rebuild in your case:
  • Drivers are stamped steel - that is the lowest rank of the lowest. Yes, you try to replace them, but that will cost money and if you are not lucky to pick the suitable ones - it will cost second time.
  • The box is 12mm MDF - that is cardboard level rubbish. Not worth keeping.
  • You will ruin cosmetic look of the boxes, don't say that you are heart surgeon, and you work like one with everything in your everyday life. Scratches happen, corners of box like things are hit very often.
  • You will ruin the value of the cabinets, because now you have some brand named speakers, which have at least some value in the second hand market, they have also sentimental value. They have nice shiny logos. When you replace everything what makes them "Mission" - you are not gaining value, just losing.

My advice would be to review just the crossover of those speakers and just to make some internal bracing, if possible without taking the cabinets apart. Also probably replace that ugly foam with volume filling, or leave as is. That is all. Then you will add a little, but gain a lot.

BTW, measurements show they are a decent speakers, have a pleasant BBC dip in 2-5kHz. there is not much you can improve

Start from scratch any of the reasonable project and you will have 2 separate pairs of speakers at the end of the day.

Ok, I am blindly recommending some floorstand projects:
https://sbacoustics.com/product/arya/ - there are more on SBA website
https://www.seas.no/index.php?option=com_content&view=category&id=66&Itemid=250 - there are with hypex or passive ones

Basically if you have decided to use hypex - most of the floorstanders can be adapted.
Having just completed the cutting and routing part of the woodwork, I now understand that I would have been better off if I went for a completely new cabinet instead of modification.
What I thought would be a saving of time and a simplification is in fact a complication and a set of additional constraints.
Lesson learned the hard way aka a stupid mistake.
It remains to be seen if I can improve these speakers.
 
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Jcris, svp,

All that is coming, but a bit later. I am currently constrained on woodworking. I do not have any financial gain target nor need the resulting speakers. The current speakers have no value and their only remaining mission is to be a trial project.

Reinforcing and damping the cabinet is indeed a must and I plan to do that.

Key question for me now: how to properly choose the most suitable drivers for this cabinet. And want to understand the method, not just know the result.

I know Satori are good drivers. But how do I know any of them suit this box? Same for Epiques.
So, from my new experience: modifying the cabinet is the same amount if not more woodwork, so no advantage even in my situation. Maybe ok only if the mods are an absolute mnimum.
 
While slowly working on cabinet assembly (only a few hrs per week), I am also catching up on crossovers and EQ theory. I hope to be able to do system setup in a prioritised sequence of steps rather than getting confused and lost trying to chase many things at the same time. Based on my limited knowledge (a lot of which comes from this thread which does not focus on active DSP), I see the following order of setup:

  1. set channel levels
  2. set crossover filters LF/MF/HF (frequency, type, slope)
  3. add baffle step correction
  4. smooth out local peaks/dips in magnitude response (above 200Hz)
  5. phase response?
  6. Linquitz transform (or similar) within the limits of distortion/Xmax and power
  7. Room EQ
  8. Apply Harman curve (or similar subjective preference curve)
  9. Apply any other subjective preference
Does this sequence make sense? If ok, I plan to list specific steps on how to perform each step using REW and HFD.
I have no idea if I need, should or can do something with phase response. Could somebody point me to some useful reading?

Just a recap of the project: it is a slim 3-way floor-stander with dual 5in subwoofers for LF and with Hypex FA253 DSP amp.
 
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  1. set channel levels
  2. set crossover filters LF/MF/HF (frequency, type, slope)
  3. add baffle step correction
  4. smooth out local peaks/dips in magnitude response (above 200Hz)
  5. phase response?
  6. Linquitz transform (or similar) within the limits of distortion/Xmax and power
  7. Room EQ
  8. Apply Harman curve (or similar subjective preference curve)
  9. Apply any other subjective preference

Maybe
1. Measure with REW
2. Simulate with VituixCAD
3. Transfer filters to DSP
4. Evaluate,
IF happy == true -> leave as is
ELSE -> go to 1.
 
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Ok, lets return to the list:
1. Setting speaker levels is possible only after measurement, as manufacturer data usually is not very correct and the measurements are done for 1kHz sine. Tweeter for example and woofer-subwoofer is not playing 1kHz in your project, so does not make sense. It is a curve (function), not a single digit.
2. Sim will show what curves you need, it is your project, choose the one you want to look good on graph AND to sound good.
3. BSC - trivial. That is part of crossover, probably with the right crossover slope there are no additional filters included. Your project is active, you have full control about it
4. 200Hz is not magic number, but if you can get full spinorama, you will see where the attention is needed. Trivial. But depending on the measurement, ~170-200Hz resolution is the best we can do when measuring in typical living rooms
5. I am not smart enough to comment about phase, but if you see it as separate driver delay - it can be simulated in VituixCAD and done in DSP. Polarity of course can be inverted too. It is the part of crossover too.
6. Have no idea why you need it.
7. Room EQ is the very last step, after al the other steps
8. VituixCAD has built in preference rating, it is pretty accurate and similar to Harman curve. But as it is your speaker - you can choose any curve you want
9. Of course!
 
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Ok, lets return to the list:
1. Setting speaker levels is possible only after measurement, as manufacturer data usually is not very correct and the measurements are done for 1kHz sound tweeter for example and woofer-subwoofer is not playing 1kHz in your project, so does not make sense. It is a curve (function), not a single digit.
2. Sim will show what curves you need, it is your project, choose the one you want to look good on graph AND to sound good.
3. BSC - trivial. That is part of crossover, probably with the right crossover slope there are no additional filters included. Your project is active, you have full control about it
4. 200Hz is not magic number, but if you can get full spinorama, you will see where the attention is needed. Trivial. But depending on the measurement, ~170-200Hz resolution is the best we can do when measuring in typical living rooms
5. I am not smart enough to comment about phase, but if you see it as separate driver delay - it can be simulated in VituixCAD and done in DSP. Polarity of course can be inverted too. It is the part of crossover too.
6. Have no idea why you need it.
7. Room EQ is the very last step, after al the other steps
8. VituixCAD has built in preference rating, it is pretty accurate and similar to Harman curve. But as it is your speaker - you can choose any curve you want
9. Of course!
Thank you, will look into these. This is exactly my point - I want to make each step trivial.