Power amplifier noise from chassis EARTH - any ideas?

Am I reading the relay spec correctly that holding the switch closed requires 550mw of power to stay connected ?

Screenshot 2025-04-01 at 16.38.58.png
 
Okay looks like this circuit does induce some noise so possibly the reason in the BPSP 500 they powered using a separate tap. Green is with the power to the relay circuit removed and a link to provide the output, red is with the circuit in place

Screenshot 2025-04-02 at 20.36.01.png
 
Well, not having much luck....

I replaced all the small electrolytics and one film highlighted in green circles added the 0.47uF and a 0.1uF around 7812 and the diode. Removed the two power supply resistors to the VU meter and then powered up. All came on and then the amp turned itself off. I couldn't see anything obvious and tried again this time nothing. I stripped the units and checked and double checked then found a split on the track, the board is secured under the heat sink and then left unsupported out of the unit, near where the solder by the 22k resistor there was a crack and not contact (red X) I have desoldered and checked everything visually and can't see any damage. Is there anything I might check before powering up again as I think it was unhappy running with no signal out and 22k resistor in place

View attachment 1439701
Looking at this diagram I can see connections to the low signal components R1,C2,R3,and C3 being shown as connected to a nominal internal ground and not to real Earth.

Looking at the diagram, this looks very elaborate. so where do these separate ground returns meet.

If the aim is to ensure output power ground return currents do not flow through those for signal ground returns, then separation could be including a small value resistor between the two paths. I don't see any such resistor in the diagram
 
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Ctrix, hi

A fair point but I'm not talented enough to design a circuit and in this case removing the transformer and locating at a distance is not help. The revised GND ing has helped and I agree a redesign of the layout would probably help. Ive ordered a couple of small transformers to power the 7812 and not use the 60V drop from the + ve power rail. Ive not given up yet !

I wonder which parts are the most sensitive to noise
 
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No resistor on the GND, I have mapped the GND in dotted green. Perhaps cut and try a resistor top right

View attachment 1443959
No resistor on the GND, I have mapped the GND in dotted green. Perhaps cut and try a resistor top right

View attachment 1443959
Don't cut the 10k resistor connection on the green trace.
Find out where the brown the wire with black insulation goes .It
it is possibly a ground pair for the left and right signal stages and ancillary components like relays, voltage regulation, and circuit protection.
I think the braid of the grey lead joins the opposite ends positive to negative of the main power supply system capacitors. There should be a wire from the middle of the cross connection of
the positive to negative junction to the

a suggestion:
you have those nice mosfets, mains transformer, psu caps ....... why not build another amp instead? The need is to sort the ground earth paths out such that the return ground currents for the input section of the amplifier are not contaminated by the power supply supply currents imposed by being the last cab off the rank which will mess up the input section.

The way to do this is to isolate the input and power return currents. The section in the image provided is of ancillary components such as a7812 regulator these can become unstable if these are not decoupled at input and output -ref National Semiconductor Databook 1 1982 this is a separate issue from ground traces. I think your image looks OK as the input signal ground trace is not in view and there further down the line towards the input signal return. If you look at the front end of the amplifier where the negative feedback connects to a differential pair of transistors there is an arm decoupling some of the NFB to zero volts via a capacitor. The divider between the decoupling arm resistor and the NFB resistor defines the voltage gain of the amplifier. Since the decoupling arm is connected any rubbish from a power stage could form a earth loop no matter how little the rubbish may be.

If you would post an image showing the input stages and where the earth return goes that would help sorting out your problem. The earth arrangements on the pcb are not what I see as orderly. You will probably have to cut a trace somewhere to allow insertion of a low value resistor. The resistance in a signal return trace is not zero but a small fraction of an Ohm. From Ohms law the voltage drop across a resistor will swamp that in the return trace and render that practilcally neglible
 
I have managed to remove 99% of the buzz by trying capacitors as the link from Chassis to GND when the chassis earth connection is in place. With a number of .1uf variants the TDK ceramic was the best. If I add a resistor 20 Ohms or so it's fine as well with both attached.

I agree with Jean-Paul emphatically. More modifications are variables that will confuse diagnosis. Zoom out.
Revert, simplify, reappraise.
The repair mans mantra is "process of elimination". That is an important focus for these kind of frustrations, as well as steering clear of the drink.

Then get into Noise reduction observations, e.g. Output caps very important on those noisy 78xx/79xx regs- .33uF on the input. 1μf to 10μf to 100μf low esr on the output. Those values would be fine for amps.


The two things I have not seen mentioned are:

Is star earthing implemented? In the amp. Perhaps more importantly, throughout your mains supply system that powers all your audio?. It's best to draw from one mains spur. Multiple spurs create earth loops ( between everything that's connected across spurs; interconnect, mains cables, everything!), that's the most common cause of 50Hz buzz .
(as an aside, SMPS need filtering. To stop the hash going back into the mains, and to stop the list of potential mains interferences affecting the SMPS and the sensitive IC's it's suppling).

Looking at the above quote. Did you try a 'back to back' zener diode arrangement as a potential solution?
 
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BTW any reason not to increase the capacitance of the band resistor more as well. I am running a 22nF so in theory the high frequency roll off is in theory 1.5KHz so I could raise this to 100nF or more getting it to roll off earlier. The subs are used up to 50Hz max anyway ?

I
 
I agree with Jean-Paul emphatically. More modifications are variables that will confuse diagnosis. Zoom out.
Revert, simplify, reappraise.
The repair mans mantra is "process of elimination". That is an important focus for these kind of frustrations, as well as steering clear of the drink.

I hear you and don't disagree, I have been evolving the second amp more piecemeal. I think the drink helps 🙂
Then get into Noise reduction observations, e.g. Output caps very important on those noisy 78xx/79xx regs- .33uF on the input. 1μf to 10μf to 100μf low esr on the output. Those values would be fine for amps.

I have removed the whole circuit here just to see how much impact this circuit has. It is enough for me to bite the bullet and fit a separate supply to this circuit (this is the case in my BPSP 500 amps). I have added a 0.47uf. I will try a higher Lower ESR cap on the output too (I have a few suitable Panasonic low ESR, FR caps). So when complete it will have a separate LPS and added capacitance

The two things I have not seen mentioned are:

Is star earthing implemented? In the amp. Perhaps more importantly, throughout your mains supply system that powers all your audio?. It's best to draw from one mains spur. Multiple spurs create earth loops ( between everything that's connected across spurs; interconnect, mains cables, everything!), that's the most common cause of 50Hz buzz .

I draw from one ring main for the audio in that room. All the other items are on a seperate ring main. All the mains leads are 2m in length as well and the sockets are on a run. If the house wasn't listed I would have reinstated with an individual matched spur to each unit. As I have 23 individual items powered up to watch one film a single spur wouldn't make sense

(as an aside, SMPS need filtering. To stop the hash going back into the mains, and to stop the list of potential mains interferences affecting the SMPS and the sensitive IC's it's suppling).
The only SMPS in the whole set up is in the lap top that uploads the settings to the DSP, I have tried turning this off to see, no difference it's also on the non audio circuit. I run the projector which has a switch mode from a separate spur -it's been off in all the testing

Interestingly the set up is quiet with 5 existing sub amps (BK BPSP 500), 9 mono power amps (naim 135's), 4 pre amps and supply (naim 32.5 x 4 with Supercap), Panasonic 9000 with LPS, 10x10 MiniDSP with LPS, Lumagen with LPS

Looking at the above quote. Did you try a 'back to back' zener diode arrangement as a potential solution?

Not tried that please explain
 
It's time to look at the supply rails etc with an oscilloscope.

It would also be useful to know if this noise is common in this model of amp, or whether this particular example is unusual.

I think someone mentioned up the thread that the problem could be demodulation of RF noise, this is worth looking into.
Many audio amps are wide open to RF signals which can be demodulated by any part of the circuit and manifest in the audio spectrum.

Also, mentioning SMPS, that mains powered fan is probably a brushless motor?
 
Am I reading the relay spec correctly that holding the switch closed requires 550mw of power to stay connected ?
Yes except that it is 550 mW.

I agree with Jean-Paul emphatically. More modifications are variables that will confuse diagnosis. Zoom out.
Revert, simplify, reappraise.
The repair mans mantra is "process of elimination". That is an important focus for these kind of frustrations, as well as steering clear of the drink.
I think I found a new friend! 🙂
 
I draw from one ring main for the audio in that room. All the other items are on a separate ring main.
Boom, there you have it. In recording studios or listening rooms, that is a culprit. If you haven't already-
In sequence you require:
1. A good earth, if you can get less than 0.5Ω awesome (very specialised meters required), driving copper rods ( 3 interconnected rods are the IEEE standard for a mains supply) will not always get you there, depending on the conductivity of your available earth, dryness, for example is rarely good, As short as possible over engineered cable helps weather the elements as well as keeps the Resistance down.

2. A dedicated mains spur from the fuse/ breaker box.

3. Then to star earthing inter equipment to prevent loops that pick up interference, like RF , 50Hz buzz, etc.etc.

4. Yes, sequencing power up is a 'thing' in all larger systems. if you can't alter this spur arrangement, and long runs of cables are involved, there is the compromise of Input and Output transformers on the interconnect, like Mixing Console to Stage and D.I. boxes.

Like all Electrics and Electronics each one of these has the potential to be a rabbit hole of research. Zoom out after each session!
I have added a 0.47uf.
If your explorations are to be assisted, defining what, where and types is helpful. May I hesitantly suggest reading back to yourself what you write, asking your self does this mean what I'm trying to say? Does it allow others to 'get your drift'? I use the preview function, it helps.

Where? Input or output of the LMxx? it's easy enough to download the PDF and start with the manufacturers recommendations. In my experience, increasing low ESR caps values on the outputs decreases general noise.
Going beyond the manufacturers recommendations on the input doesn't make much difference, but using a cap there will help keep the output as clean as possible.

...an individual matched spur to each unit.
Pointless.

Think of all the time and money you could be saving by putting in a 4mm² or 6mm² 'Twin and earth' supply. Not to mention headaches. Not recommended unless you have real experience in mains electricity, but not expensive.

Not A 4mm ø cable.

2.3mm ø copper is 4mm²

6mm² is 2.8mm ø


CURRENT CARRYING CAPACITY (AMPS)​
Conductor
Cross Sectional Area​
Enclosed in an insulated wall​
Enclosed in conduit on a wall or in trunking etc...​
Clipped direct​
1.0mm²​
11A​
10A​
13A​
11.5A​
15A​
13.5A​
1.5mm²​
14A​
13A​
16.5A​
15A​
19.5A​
17.5A​
2.5mm²​
18.5A​
17.5A​
23A​
20A​
27A​
24A​
4.0mm²​
25A​
23A​
30A​
27A​
36A​
32A​
6.0mm²​
32A​
29A​
38A​
34A​
46A​
41A​
10.0mm²​
43A​
39A​
52A​
46A​
63A​
57A​
16.0mm²​
57A​
52A​
69A​
62A​
85A​
76A​



This is a good circuit type for mains filtration for SMPSs:

Note the capacitors from both lines to earth AFTER the double choke/ compensating inductor, very important, then the inductor to E

Supply is left. Load is right.

Screenshot 2.jpg


The 'back to back' zener diode arrangement may be an interesting isolated experiment... Using the above diagram, where the single capacitor to earth is, after the transformer/ inductor, as it were, except it would be to chassis in your earlier context.
It's a very long time since I've used that and i'm struggling to find a reference in my files,
but I think it serves as a dissipative function in some earthing situations.

It's best to eliminate fundamental problems first, like your spur loops. At least then you know what is what.

hope that helps.
 
First of all I see there are many imbalances in the overall headroom considerations
For 12 Mosfets you have just 4 x 10000uF cap and that too for subwoofer application is very low capacitance you need hefty capacitance as ripple current demand will be quite high. Afaik you need atleast 60,000uF/Rail and those puny capacitors will not be able to handle the ripple and they would get puntured in bad load conditions as most of the subs run in 4ohm load.

Bridge rectifier is open air cooled they need to be heatsinked as they get quite hot once you are playing at high power subwoofers.

Get the speaker return which is - of the speaker to point to the junction of the capacitor in between +/- terminal of the mains power capacitor
 
The Ground Loops presentation (near the back) talks about making sure all pieces of gear come off the same mains outlet if the gear utilises a safety ground. If you are powering gear in a system off separate ring mains you have a huge loop area for mag field pickup and therefore noise.
 
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