TPA3255 - all about DIY, Discussion, Design etc

If you use Lion batteries, when fully charged they have much higher voltages than rated.
You can not ignore the data sheet's max operating voltage, just because you use batteries and it is more convenient for you to have no proper power supply. This is not how the real world outside the internet works.
 
If Texas Instruments is right, the TPA3255 doesn't work with more than 53.5 Volt. You may know better after testing.

PS and yes, it's got an over voltage protection shutdown.
You could put a few 10A diodes in series to drop the voltage to just 53v. Not the most elegant solution, but works and is reliable and inexpensive. These drop 0.68v each and are heatsink capable.

Onsemi

MBR20H150CTG​

 
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Hi guys, I have read some of your posts in this thread. I'd like to buy a cheap chinese TPA3255 to "feel it" for a while, but I am afraid of fakes. With 3116D2's I was lucky until now, after carefully seeing reviews and choosing I bought some (2 years ago) and no-one was fake.

Still the TPA3255 is more expensive, even the cheapest is around $28-30. I have seen several films on youtube complaining about fake XL7015, fake capacitors, fake preamps, but none about fake 3255. And I am wondering if really in 4-5 years since they reached the market no fake has been made?
I'd like to supply mine up to 53-55V directly from batteries (ultimate voltage in datasheet is 69, of course nobody will push it until there) and I really dont want to fail it.... No need to say that I will not go with the output into clipping when supply will be at 54V 🙂
If the main chip is genuine, it should have no problem with 54V. Abot the 12V auxiliary, i can replace it if is fake.

After some time, if the unit is performing how I expect and is not fake, I will eventually buy another one and make my own board.
Please tell me if someone have found fake 3255 on these very cheap boards.
any reason why use such high voltage (53-55v)? If your TPA3255 shutdown at 50v doesnt mean its fake either, maybe because its to hot especially when you try on cheap chinese board
 
For the moment I don't have other than 2 x 4 ohms speakers, but i do not plan to go with the amplifier nowhere near clipping for a while. Sincerely the only points I was worried were about fake 3255 (my initial question) and the 53-54V barrier who someone indicated after. In the meantime I continue to read at this topic and most probably I will order a board in the last day of 24...
If you’re using two 4 ohm speaker I would definitely use lower voltage than 48V .
A 36V 10A supply would give more power than any 48V 5A in such case , when using the 3255 in BTL mode ( stereo )

As I see it, using 48-53 V makes most sence if using 8 ohm speakers in BTL or if you use mono coupled tpa 3255 ( PBTL ) that can drive 2 ohm loads.

IMG_0837.png
 
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At 52V, peak of the sinewave will be (taking some losses into account on: MOSFETS, traces, output filters, wiring) around 50V. RMS will be 50 /1.414 = 35.3V. Into 4 ohms, thats 312W. That fits perfectly within specs.

Takin into account that we dont actually listen to a tone generator but to music, the peaks will be, yes, 300W per channel, but the average will be into 60W per channel at a maximum, when really pushed until HiFi ceases to be HiFi and just starts to enter into overdrive. That means roughly 120W total output, and 12 to 20W thermal loss (I think that will be more close to 12w than to 20w, due to the nature of class D).

So, if the chip is 3255, I think it will handle well enough with cooling of a modest 0.1A fan.

Not only that more, but all these will be superfluous if the guys from TI really implemented the overvoltage protection feature (3255 shutting down beyond 53V), that will oblige me to implement a buck, either LDO or SMPS, to make the voltage a bit lower (actually I have to admit that I wanted to do that as an automation anyway, in the distant future, keeping the voltage typically at 19 or 20V when listening at normal audio levels, and rising it only as response when power needed, using the overdrive signal of the 3255 just because it exists (otherwise I could use other means, no problem)
 
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Now you are inventing the first "H" class class-D amp. Nice and useless, as this is only relevant for A/B amps. Any D-amp is a voltage switching device anyhow. Maybe read a little about how it works.
Just get some fat diodes and put two of them in series with the positive feed. The roughly 1.4 Volt reduction should do. If you are still concerned, maybe add a large Zehner diode for burning off any short overvoltage on the amp side. Even this is pointless, as there is no danger for the amp other than switching off for a short period of time.
Last, it may be kind of a hobby to theorize about anything for an endless time, but at some point you should simply build what you have on your mind and try the practical side.
The price for a decend D-amp module like the BDM8-A is around 30€, an quite nice, complete 3255 (even with a basic DSP), the BRU5 is about 40€ from Aliexpress, delivered to your doorstep including tax and customs. This is the risk you have to take.
 
Here is an example of 32V 5A vs 48V 3A with 4 Ohm load and both channels driven at the same time.
The 48V 3A supply will current clip at only 55W.

(This is not the case with 8 ohm load )

View attachment 1399576
Interestingly, I found that my 36V 6A SMPS from my A07 sounds (no noise/good power) just as great on the 3E Audio pffb board (outside alloy case).
I also have a generic 36V 5A power supply (no case) that must be emitting RFI. Both 3255 amps are quiet only when placed inside the thick alloy amp case when wired up with this particular SMPS.
 
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Om not 100% convinced that pffb always sounds better with music compared to a good tpa board without it. The measurement often get better with static measurement signals with pffb.

I guess its my scepticism against dual ne5532 often used in the pffb constructions, and the long debate during the -80 (Matti Otala ) about negative feedback making the sound worse if its used to much.

I may be wrong on this - Hypex uses a ton of negative feedback and my ncore amplifier sounds rather good.🙂
 
The 3E board doesn't come with 5532's IIRC. It does sound more refined/detailed than the A07 judging by moderate volume I listen at.

I'll be able to do a quick case swap with the XRK 3255-PFFB when the time comes and compare also. I will be machining a dedicated 1-piece block/heat spreader for XRK's board similar to 3E's design.
 
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Om not 100% convinced that pffb always sounds better with music compared to a good tpa board without it. The measurement often get better with static measurement signals with pffb.

I guess its my scepticism against dual ne5532 often used in the pffb constructions, and the long debate during the -80 (Matti Otala ) about negative feedback making the sound worse if its used to much.

I may be wrong on this - Hypex uses a ton of negative feedback and my ncore amplifier sounds rather good.🙂
I actually prefer the sound of no PFFB. It may get -7dB lower THD but at the low levels already intrinsic in the amp not sure if needed.

There’s a slick 50pF or 100pF post filter feedback developed by Bucksbunny that was shown to be even better than conventional PFFB. Basically, take output at speaker out and connect to input pin at chip via a 100pF NP0/C0G cap. It gets rid of overshoot and ringing.
 
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