Quad 405 - heavy distortion after Rebuilt

I know of no other amp with a device like this and already
recommended reinforced resistors for R7 and R8.

As far as I know the "crowbar" was inside from the beginning and
considered to be useful together with their electrostatic speakers.
 
Hi Mooly & everyone
The rebuilt was successful. Sounds good, stable with normal temperatures at heat sink. Thanks for all your support .
The lessons learnt is not to rebuilt Quads with heavily damaged pcb tracks.
I need one last advice on this set
(I) This set is fitted with a seperate clamp circuit. Is it worth rebuilding it ?
(II) The grey silicon fill in the transformer is semi molten. I don’t know why it became like this. See attached photo. Is there anything I can do about it ?
Do you think you discovered the fault while desoldering in readiness for the spare board or like me you are just happy that the blanket approach brought the desired result?
I cannot advise on the crowbar circuit, it does offer some protection. Many people bin them and fit speaker protection boards, Velleman are a popular choice.
 
The crowbar was fitted after about 12 months of production As I have stated earlier quad got hit with a no of damage claims with the 405 burning out voice coils on the woofers it was well known at the time
The crowbar was a brilliant low cost fix Does not do much for the amp but it will save the woofer
Trev
 
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In theory the crowbar should take out the supply fuses on the card but to be honest by this time the output devices will have been destroyed The Vi current limiters should protect under normal conditions
My comments are for the 405 amplifiers only As I have said the crowbar is to protect the speakers not the amp
Trev
 
i was a young engineer at the time and the mk1 quad had a no of problems the resistors feeding the op amp would open circuit the amp went dc on the output and the voice coils on the speakers burn in seconds
I would never leave a 405 on unattended nice amp spoilt with cost cutting
Trev
 
Again the wonderful encapsulated transformer ! These used to mechanically hum and buzz
changed loads of them at the time
I used to hold quad in high esteem the 405 changed that for me the quad 2 brilliant design
the 303 never had one go wrong until they reached a grand old age
The 405 changed all that
The mk 1 about 30 watts into 4 ohms blowing spk up and buzzing a nightmare to sell
I can remember having to do a 200 mile round journey to repair one the problem a loose tag on a supply cap
Trev
 
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