2600w Smps

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EE71 TRANSFORMER , DONE , THE pictures are poor , made by webcam
The transformer is wound with cooper foil 40mm wide and 0.1 mm thick
 

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No , it's not 2600w , the topic wast stareted a long time ago , but this i reopened it with a project of 5000w smps , full bridge , and phase shift , i need 97% effiecency
The transformer details :
Vin 390 (after PFC)
primary side 13 turs of 40mm*0.1mm
insulated with kapton tape 35um thick
actually the primary is spilted in two :each 6.5 turns, betwen them is the secondary made by 2*7 turn also with cooper foil , i expect 2*180 v at 40% Duty.
For 5 kw i need 13amps , and that is nothing for this tape , it can easily withstand at 20A
40*0.1=4mm^2
and at a current density of lat say 5 A => 20Amps:D

Luka if you visit Romania i can find you this cooper foil at 20 usd per 25 meters:D;)


The transformer ist's big , the material is 3F3 and the coil former (bobin ) it's made from sticlotextolit (pcb material ) , strong and durable , mounting points are from 3mm cooper wire , a little oversized :smash:
 
go and check manufacturers sites, find what is the latest the offer, find out if you can get your hand on them and use.

UC is not bad at all, renesas seems interesting, but first time I see it

one you could look at is

mc 34025

mc 34025 seems to be like sg3525 , not too good for my application , there is time for all ;), tomorrow i will check the leacking inductance of the transformer :D , i could make it rezonant LLC , but i'm afraid that 97% efficency target will miss it .
With phase shift , ZVS , it's ideal at this power level.
 
I have a problem , i need to switch two tranzistors in pararel irfp460 , each with 4nf gate capacitance ...that 8nf of total charge at 100khz , (without thincking at miller efect ) , so i did find some 9A ic's for those tranzistors , by using GDT , i will use this schematic for each pair of tranzistors, but i can't think on such PNP tranzistor (needs to be a digital one?) , can someone give me an ideea of what to find , the case is irelevant , sot 92 or anything else, and please comment about this circuit
 

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The finished 5 kw phase shift SMPS , the control board in under the power board....uc3879 and tc422 with GDT , ina139 ......and many others....8 Mosfet were used , 2 in pararel , primary current 22A at 5 KW
 

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