winding the primary

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Transformer

Seems liks a lot of copper to me, If you are using simular calculations I seen.

Vin(max) = 380 volts (at turn on) then the number of turns in the primary for a half bridge for ETD39 coreset is:

382E8 / 4(50kHz)(3000G)(1.25) = 50 Turns

I used 3000G because of the 50kHz the bmax for ETD39 is on the order of 3300G ,Saturation shouldn't be a problem??? Have you considered changing the FSW to 100kHz you would reduce the copper by about 50% and the turns for both secondary and primary would be reduced .... just a thought also the ETD39 at that frequency is cabable of a liitle over 900 watts.

You didn't mentioned your design parameters but the higher frequency will mean smaller components all around in most situations.

chas1
 
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