Tiny CHN-50 transmission line design

fwiw -I would go 9mm BB
I designed the Galion TS Voyager TL speaker with 9mm birch ply and it’s very rigid from all the TL walls acting as bracing. The baffle is still 18mm thick though.

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It keeps the cabinet very light and easy to transport.
 
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Has anyone ever made speakers with 6mm material?
While I routinely used 5mm plywood and 8mm MDF internally for TL partitioning and bracing, the box walls and baffle had to be thick and strong (you might double-layer). I think your stepped TL design would be better if the first partition wall were slanted, to make a taper and reduce direct reflection, and the critical last partition 1cm for a more typical taper ratio or better yet, adjustable at least during testing.

Maevan TLonken with 1m line and more complex folds:
 
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You have to use hornresp. It can model up to 4 segments. Its able to model the labyrinths we talked earlier.
Scotts designs are advanced. They take the bends into considerations which acts as lowpass filter and reduce ripple in the lower midrange/higher bass band. HR cant do this.
This way one can reduce damping and increase output.
The port position relative to driver is also important.
Why do you want the port at the front, other than looks?
I have this boxes close to the wall which works well. It also helps to improve bass.

Scotts transmissionline designs are highly functioning designs, which to my knowledge take so much into consideration what is known about transmissionline theroy.
If one wants a well working box, I think there is no reason not to build them, other one is highly experienced as well or want to tinker and try and error.
 
This thread, and I think theres a follow up number 2 gives introduction how to use HR to model transmissonlines with taper and offset.
 
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