Sub port - will it chuff ?

Fair enough! If it works for you then saved alot of effort 🙂

Just to think:

I was looking about the SVS PB 1000 sub, which is a 10" driver in a ported box too. I saw it's dimensions and tried to estimate it's volume (assuming its a 3/4" mdf and a 2x shapes at the baffle). I estimated a ~70L box! Even so, they use a very long 3,5" port curved inside the box.

So, there is no magic here: It's very difficult to make a small ported sub !!!